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US5674652A Expired / Lapsed US ⏱️ 0.0 years remaining

Diffracted light from latent images in photoresist for exposure control

Assignee: University of New Mexico
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Filing: 1991-02-28
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Granted: 1997-10-07
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Expires: 2011-02-28
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Abstract

Abstract In microelectronics manufacturing, an arrangement for monitoring and control of exposure of an undeveloped photosensitive layer on a structure susceptible to variations in optical properties in order to attain the desired critical dimension for the pattern to be developed in the photosensitive layer. This is done by ascertaining the intensities for one or more respective orders of diffracted power for an incident beam of radiation corresponding to the desired critical dimension for the photosensitive layer as a function of exposure time and optical properties of the structure, illuminating the photosensitive layer with a beam of radiation of one or more frequencies to which the photosensitive layer is not exposure-sensitive, and monitoring the intensities of the orders of diffracted radiation due to said illumination including at least the first order of diffracted radiation thereof, such that when said predetermined intensities for the diffracted orders are reached during said illumination of photosensitive layer, it is known that a pattern having at least approximately the desired critical dimension can be developed on the photosensitive layer.

Inventors

  • 👤 Kenneth P. Bishop
  • 👤 Steven R. J. Brueck
  • 👤 Susan M. Gaspar
  • 👤 Kirt C. Hickman
  • 👤 John R. McNeil
  • 👤 S. Sohail H. Naqvi
  • 👤 Brian R. Stallard
  • 👤 Gary D. Tipton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 16:15
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70483; G03F7/7055; G03F7/70558; G03F7/20

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 198 words
In microelectronics manufacturing, the method of monitoring and enabling control of the extent of exposure of an undeveloped, latent image-containing photosensitive layer on a structure susceptible to variations in optical properties, said method enabling the attaining of a desired critical dimension for the pattern to be developed in the photosensitive layer, comprising: a. ascertaining through analysis the predetermined intensities for one or more respective orders of diffracted power for an incident beam of radiation corresponding to the desired critical dimension for the photosensitive layer as a function of exposure time and optical properties of the structure; b. illuminating the photosensitive layer with a beam of radiation of one or more frequencies to which the photosensitive layer is not exposure-sensitive; c. monitoring the intensities of the orders of diffracted radiation due to said illumination including at least the first order of diffracted radiation thereof, such that when said predetermined intensities for the diffracted orders are reached during said illumination of the photosensitive layer, it is known that a pattern having at least approximately the desired critical dimension can be developed on the photosensitive layer by ceasing exposure or further exposing the layer to radiation to which it is sensitive.
Claim 2
Dependent Claim 198 words
In microelectronics manufacturing, the method of monitoring and enabling control of the extent of exposure of an undeveloped, latent image-containing photosensitive layer on a structure susceptible to variations in optical properties, said method enabling the attaining of a desired critical dimension for the pattern to be developed in the photosensitive layer, comprising: a. ascertaining through analysis the predetermined intensities for one or more respective orders of diffracted power for an incident beam of radiation corresponding to the desired critical dimension for the photosensitive layer as a function of exposure time and optical properties of the structure; b. illuminating the photosensitive layer with a beam of radiation of one or more frequencies to which the photosensitive layer is not exposure-sensitive; c. monitoring the intensities of the orders of diffracted radiation due to said illumination including at least the first order of diffracted radiation thereof, such that when said predetermined intensities for the diffracted orders are reached during said illumination of the photosensitive layer, it is known that a pattern having at least approximately the desired critical dimension can be developed on the photosensitive layer by ceasing exposure or further exposing the layer to radiation to which it is sensitive.
Claim 3
Dependent Claim 29 words
The method of claim 1 including the additional step of: d. measuring the intensity of the zero order of diffracted radiation to determine specific optical properties of the structure.
Claim 4
Dependent Claim 37 words
The method of claim 2 wherein the step of ascertaining includes the step of storing said predetermined intensities, and wherein the step of monitoring includes the step of comparing said stored, predetermined intensities with said monitored intensities.
Claim 5
Dependent Claim 38 words
The method of claim 3 including the further step of: e. developing an output control signal from comparison of the stored, predetermined intensities with the monitored intensities to enable control of the exposure time of the photosensitive layer.
Claim 6
Dependent Claim 20 words
The method of claim 4 wherein said control signal may be applied concurrently with the exposure of the photosensitive layer.
Claim 7
Dependent Claim 26 words
The method of claim 2 wherein the orders of diffracted radiation analyzed in step a. and monitored in step c. include the zero and first orders.
Claim 8
Dependent Claim 26 words
The method of claim 1 wherein the orders of diffracted radiation analyzed in step a. and monitored in step c. include the first and second orders.
Claim 9
Dependent Claim 25 words
The method of claim 1 wherein the step of illuminating includes the step of adjusting the angle of incidence of the beam to optimize sensitivity.
Claim 10
Dependent Claim 30 words
The method of claim 4 including the additional step of: f. moving the structure from one exposure position of the photosensitive layer to another in response to the control signal.
Claim 11
Dependent Claim 16 words
The method of claim 2 wherein said beam of radiation includes at least one laser beam.
Claim 12
Dependent Claim 19 words
The method of claim 3 wherein said beam of radiation includes at least two laser beams of differing frequencies.
Claim 13
Dependent Claim 17 words
The method of claim 2 wherein step c. includes monitoring the energy level of the incident radiation.

References Cited (Backward Citations)

US4462688A Cited
US4701606A Cited
US4769551A Cited
US5048967A Cited
JPH01165116A Cited
JPH01228130A Cited
JPH0225852A Cited
US5124216A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-10-06 2001-04-07 2001-10-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-10-06 2005-04-07 2005-10-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-10-06 2009-04-07 2009-10-07 $7700.00 Window Closed / Lapsed

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