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US5658822A Expired / Lapsed US ⏱️ 0.0 years remaining

Locos method with double polysilicon/silicon nitride spacer

Assignee: Vanguard International Semiconductor Corp
•
Filing: 1996-03-29
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Granted: 1997-08-19
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Expires: 2016-03-29
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Abstract

Abstract An improved local oxidation of silicon (LOCOS) method with recessed silicon substrate and double polysilicon/silicon nitride spacer is disclosed. The present invention includes forming a pad oxide layer on a semiconductor substrate and then forming a first silicon nitride layer on the pad oxide layer. An active region is defined by patterning and etching the pad oxide layer and the first silicon nitride layer using a photoresist mask. Thereafter, a silicon oxide layer and a second silicon nitride layer is formed. Next, a polysilicon layer is deposited over the second silicon nitride layer. The polysilicon layer, the second silicon nitride layer, and the silicon oxide layer are etched back to form a double polysilicon/silicon nitride spacer. Finally, an isolation region in the substrate is formed.

Inventors

  • 👤 Shye-Lin Wu
  • 👤 Hsi-Chuan Chen
  • 👤 Ming-Hong Kuo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 07:29
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/60; H10P14/61

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 165 words
A method for forming an isolation region, said method comprising: forming a pad oxide layer on a semiconductor substrate; forming a first silicon nitride layer on the pad oxide layer; patterning and etching the pad oxide layer and the first silicon nitride layer to define an active region by a photoresist mask; removing a portion of the pad oxide layer to form an undercut between the first silicon nitride layer and the substrate; forming a thin silicon oxide layer onto said semiconductor substrate; forming a second silicon nitride layer over the first silicon nitride layer and the thin silicon oxide layer; forming a polysilicon layer over the second silicon nitride layer; etching a portion of the polysilicon layer, the second silicon nitride layer and the silicon oxide layer to form a double polysilicon/silicon nitride spacer on the sidewalls of the second silicon nitride layer and the pad oxide layer; and forming an isolation region on the semiconductor substrate with said spacer serving as a mask.
Claim 2
Independent Claim 165 words
A method for forming an isolation region, said method comprising: forming a pad oxide layer on a semiconductor substrate; forming a first silicon nitride layer on the pad oxide layer; patterning and etching the pad oxide layer and the first silicon nitride layer to define an active region by a photoresist mask; removing a portion of the pad oxide layer to form an undercut between the first silicon nitride layer and the substrate; forming a thin silicon oxide layer onto said semiconductor substrate; forming a second silicon nitride layer over the first silicon nitride layer and the thin silicon oxide layer; forming a polysilicon layer over the second silicon nitride layer; etching a portion of the polysilicon layer, the second silicon nitride layer and the silicon oxide layer to form a double polysilicon/silicon nitride spacer on the sidewalls of the second silicon nitride layer and the pad oxide layer; and forming an isolation region on the semiconductor substrate with said spacer serving as a mask.
Claim 3
Dependent Claim 33 words
The method of claim 1 further including the step of: removing a portion of the substrate after the step of patterning and etching using the patterned first silicon nitride layer as a mask.
Claim 4
Dependent Claim 22 words
The method according to claim 2, wherein the thickness of the removed portion of the substrate is between 0 and 1000 angstroms.
Claim 5
Dependent Claim 19 words
The method according to claim 1, wherein the lateral depth of the undercut is between 0 and 1000 angstroms.
Claim 6
Dependent Claim 21 words
The method according to claim 2, wherein said portion of the substrate is etched using a reactive ion etch (RIE) method.
Claim 7
Dependent Claim 19 words
The method according to claim 2, wherein said portion of the substrate is etched using a plasma etch method.
Claim 8
Dependent Claim 25 words
The method according to claim 1, wherein said undercut is formed using a wet etch and a diluted hydrofluoric (HF) solution serves as an etchant.
Claim 9
Dependent Claim 25 words
The method according to claim 1, wherein said undercut is formed using a wet etch and a buffered oxide etch (BOE) serves as an etchant.
Claim 10
Dependent Claim 22 words
The method according to claim 1, wherein said second silicon nitride layer is deposited using a low pressure chemical vapor deposition process.
Claim 11
Dependent Claim 22 words
The method according to claim 1, wherein said second silicon nitride layer is deposited using an ultra-high vacuum chemical vapor deposition process.
Claim 12
Independent Claim 174 words
A method for forming an isolation region, said method comprising: forming a pad oxide layer on a semiconductor substrate; forming a first silicon nitride layer on the pad oxide layer; patterning and etching the pad oxide layer and the first silicon nitride layer to define an active region by a photoresist mask; removing a portion of the substrate using the patterned first silicon nitride layer as a mask; removing a portion of the pad oxide layer to form an undercut between the first silicon nitride layer and the substrate; forming a thin silicon oxide layer; forming a second silicon nitride layer over the first silicon nitride layer and the silicon oxide layer; forming a polysilicon layer over the second silicon nitride layer; etching a portion of the polysilicon layer, the second silicon nitride layer and the silicon oxide layer to form a double polysilicon/silicon nitride spacer on the sidewalls of the second silicon nitride layer and the pad oxide layer; and forming an isolation region on the substrate using said spacer as a mask.
Claim 13
Independent Claim 174 words
A method for forming an isolation region, said method comprising: forming a pad oxide layer on a semiconductor substrate; forming a first silicon nitride layer on the pad oxide layer; patterning and etching the pad oxide layer and the first silicon nitride layer to define an active region by a photoresist mask; removing a portion of the substrate using the patterned first silicon nitride layer as a mask; removing a portion of the pad oxide layer to form an undercut between the first silicon nitride layer and the substrate; forming a thin silicon oxide layer; forming a second silicon nitride layer over the first silicon nitride layer and the silicon oxide layer; forming a polysilicon layer over the second silicon nitride layer; etching a portion of the polysilicon layer, the second silicon nitride layer and the silicon oxide layer to form a double polysilicon/silicon nitride spacer on the sidewalls of the second silicon nitride layer and the pad oxide layer; and forming an isolation region on the substrate using said spacer as a mask.
Claim 14
Dependent Claim 22 words
The method according to claim 11, wherein the thickness of the removed portion of the substrate is between 0 and 1000 angstroms.
Claim 15
Dependent Claim 20 words
The method according to claim 11, wherein said portion of the substrate is etched using reactive ion etch (RIE) method.
Claim 16
Dependent Claim 18 words
The method according to claim 11, wherein said portion of the substrate is etched using plasma etch method.
Claim 17
Dependent Claim 19 words
The method according to claim 11, wherein the lateral depth of the undercut is between 0 and 1000 angstroms.
Claim 18
Dependent Claim 25 words
The method according to claim 11, wherein said undercut is formed using a wet etch and a diluted hydrofluoric (HF) solution serves as an etchant.
Claim 19
Dependent Claim 25 words
The method according to claim 11, wherein said undercut is formed using a wet etch and a buffered oxide etch (BOE) serves as an etchant.
Claim 20
Dependent Claim 22 words
The method according to claim 11, wherein said second silicon nitride layer is deposited using a low pressure chemical vapor deposition process.
Claim 21
Dependent Claim 22 words
The method according to claim 11, wherein said second silicon nitride layer is deposited using an ultra-high vacuum chemical vapor deposition process.

References Cited (Backward Citations)

US5338968A Cited
US5393692A Cited
US5512509A Cited
US5470783A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-08-18 2001-02-17 2001-08-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-08-18 2005-02-17 2005-08-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-08-18 2009-02-17 2009-08-19 $7700.00 Window Closed / Lapsed

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