Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
279 words
A piezoceramic package comprising a plurality of layers laminated about a sheet of piezoceramic material, and including said sheet of piezoceramic material having a first surface and a second surface opposite to said first surface a flexible circuit, covering all of an active surface selected from among said first surface and said second surface of said piezoceramic material, the flexible circuit including a non-conductive polymer film layer and a conductive lead layer, said polymer film layer having a first surface attached to said conductive lead layer and a second surface opposite to said first surface and said lead layer including at pattern of lead segments extending in a path across said film layer and protruding thereabove, a bonding layer of curable material bonding said flexible circuit to said active surface of said sheet such that said sheet of piezoceramic material is strengthened and protected by said bonding layer, and said bonding layer together with said flexible circuit forms a protective skin covering said active surface of said piezoceramic sheet, said lead segments of said lead layer protruding into said bonding layer and contacting said active surface of said piezoceramic material through microvoids created in said bonding layer under said lead segments to establish direct electrical contact with said active surface while being bonded thereto, and said curable material of said bonding layer filling between said lead segments of said lead layer to firmly bond the first side of said polymer film layer to said active surface of said sheet of piezoceramic material such that in-plane strain in said sheet of piezoceramic material is effectively shear coupled between said piezoceramic material and said second surface of said polymer film layer.
Claim 2
Dependent Claim
279 words
A piezoceramic package comprising a plurality of layers laminated about a sheet of piezoceramic material, and including said sheet of piezoceramic material having a first surface and a second surface opposite to said first surface a flexible circuit, covering all of an active surface selected from among said first surface and said second surface of said piezoceramic material, the flexible circuit including a non-conductive polymer film layer and a conductive lead layer, said polymer film layer having a first surface attached to said conductive lead layer and a second surface opposite to said first surface and said lead layer including at pattern of lead segments extending in a path across said film layer and protruding thereabove, a bonding layer of curable material bonding said flexible circuit to said active surface of said sheet such that said sheet of piezoceramic material is strengthened and protected by said bonding layer, and said bonding layer together with said flexible circuit forms a protective skin covering said active surface of said piezoceramic sheet, said lead segments of said lead layer protruding into said bonding layer and contacting said active surface of said piezoceramic material through microvoids created in said bonding layer under said lead segments to establish direct electrical contact with said active surface while being bonded thereto, and said curable material of said bonding layer filling between said lead segments of said lead layer to firmly bond the first side of said polymer film layer to said active surface of said sheet of piezoceramic material such that in-plane strain in said sheet of piezoceramic material is effectively shear coupled between said piezoceramic material and said second surface of said polymer film layer.
Claim 3
Dependent Claim
16 words
A piezoceramic package according to claim 1, wherein the curable material is a highly cross-linkable polymer.
Claim 4
Dependent Claim
23 words
A piezoceramic package according to claim 1, wherein the sheet of piezoceramic material is a plate having a thickness under approximately one millimeter.
Claim 5
Dependent Claim
26 words
A piezoceramic package according to claim 3, wherein the piezoelectric plate has first and second cross dimensions, each cross dimension being greater than about one centimeter.
Claim 6
Dependent Claim
27 words
A piezoceramic package according to claim 1, wherein the bonding layer is a planarizing layer of curable sheet material having a pattern complementary to the lead pattern.
Claim 7
Dependent Claim
35 words
A piezoceramic package according to claim 3, wherein the piezoceramic sheet has a sheet plane, and flex circuits are bonded to the sheet in a pattern for applying an electric field in said sheet plane.
Claim 8
Dependent Claim
36 words
A piezoceramic package according to claim 3, wherein the piezoceramic sheet has a sheet plane, and flex circuits contact the sheet to apply an electric field which varies in a direction normal to said surface plane.
Claim 9
Dependent Claim
15 words
A piezoceramic package according to claim 1, wherein the lead layer has a comb pattern.
Claim 10
Dependent Claim
30 words
A piezoceramic package according to claim 1, comprising two different piezoceramic sheets in two different respective recesses, which are actuated in different directions to produce torsional actuation of the package.
Claim 11
Dependent Claim
15 words
A piezoceramic package according to claim 1, further comprising a circuit element within the package.
Claim 12
Dependent Claim
34 words
A piezoceramic package according to claim 10, wherein the circuit element includes at least one of a shunt, a filter, an impedance matcher, a storage element, a power source, an amplifier, and a switch.
Claim 13
Dependent Claim
14 words
A piezoceramic package according to claim 10, wherein the circuit element includes a controller.
Claim 14
Dependent Claim
32 words
A piezoceramic package according to claim 1, wherein first and second piezoceramic sheets are located in different layers of the package and actuated for moving in different senses to bend the package.
Claim 15
Dependent Claim
22 words
A piezoceramic package according to claim 1, constituting a device selected from among a vane, airfoil, shaker, stepper, stirrer, damper and sonicator.
Claim 16
Dependent Claim
27 words
A piezo ceramic package according to claim 1, wherein thickness of the package is less than twice a combined thickness of piezoceramic plates stacked in the package.
Claim 17
Dependent Claim
24 words
A piezoceramic package according to claim 1, wherein the package forms a mechanical article selected from among a stack, flexure, shell, plate and bender.
Claim 18
Dependent Claim
20 words
A piezoceramic package according to claim 1, configured as one of a pusher, flap, lever, bender, bellows and combination thereof.