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US5652297A Expired / Lapsed US ⏱️ 0.0 years remaining

Aqueous antireflective coatings for photoresist compositions

Assignee: Clariant Finance BVI Ltd
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Filing: 1996-08-16
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Granted: 1997-07-29
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Expires: 2016-08-16
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Abstract

Abstract The present invention relates to a novel aqueous antireflective coating solution and a process for its use in photolithography. The antireflective coating solution comprises a novel polymer and water, where the novel polymer of the antireflective coating comprises at least one unit containing a dye that absorbs from about 180 nm to about 450 nm, at least one unit containing a crosslinking group and at least one unit derived from a hydrophilic vinyl monomer or a vinyl monomer capable of becoming hydrophilic.

Inventors

  • 👤 Iain McCulloch
  • 👤 Ralph R. Dammel
  • 👤 Dana L. Durham
  • 👤 Ping-Hung Lu
  • 👤 Ming Kang
  • 👤 Dinesh N. Khanna
  • 👤 Shuji Ding

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:52
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/091; C; C08; C08F; C08F20/00; C08F20/02; C08F20/52; C08F20/54; C08F20/60; C08F8/00; C08F8/30; C08F2800/00; C08F2800/10; C08F2800/20; C08F2810/00; C08F2810/20

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 202 words
An aqueous antireflective coating composition for use in photolithography, comprising water and a polymer containing: a) at least one dye unit having the structure: ##STR1## where R 1 -R 4 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, R 5 is OH, NH 2 , OCH 3 or OCH 2 CH 3 , R 6 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, R 7 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, or nitro, R 8 is nitro, SONH 2 , COOY, SO 3 Y, where Y is H, alkali metal, ammonium or alkyl ammonium, X is a conjugated moiety e.g. N═N, CZ═CZ, CZ═N, N═CZ, where Z is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, m=1-3, and n=1-4; b) at least one unit having the structure ##STR2## where R 1 -R 4 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy and Y contains a crosslinking group; and c) at least one unit derived from a hydrophilic vinyl monomer or a vinyl monomer capable of becoming hydrophilic.
Claim 2
Dependent Claim 202 words
An aqueous antireflective coating composition for use in photolithography, comprising water and a polymer containing: a) at least one dye unit having the structure: ##STR1## where R 1 -R 4 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, R 5 is OH, NH 2 , OCH 3 or OCH 2 CH 3 , R 6 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, R 7 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, or nitro, R 8 is nitro, SONH 2 , COOY, SO 3 Y, where Y is H, alkali metal, ammonium or alkyl ammonium, X is a conjugated moiety e.g. N═N, CZ═CZ, CZ═N, N═CZ, where Z is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy, m=1-3, and n=1-4; b) at least one unit having the structure ##STR2## where R 1 -R 4 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy and Y contains a crosslinking group; and c) at least one unit derived from a hydrophilic vinyl monomer or a vinyl monomer capable of becoming hydrophilic.
Claim 3
Dependent Claim 43 words
The aqueous antireflective composition according to claim 1, where the hydrophilic vinyl monomer has the structure: ##STR3## where R 1 -R 3 is H, (C 1 -C 4 ) alkyl or (C 1 -C 4 ) alkoxy and W is a hydrophilic group.
Claim 4
Dependent Claim 60 words
The aqueous antireflective composition according to claim 2, wherein the hydrophilic group is selected from a group consisting of O(CH 2 ) 2 --O--(CH 2 )--OH, O(CH 2 ) 2 --OH, (CH 2 ) n --OH (where n=1-4), COO(C 1 -C 4 )alkyl, COOX, SO 3 X (where X is H, alkali metal, ammonium, alkyl ammonium) and CONHCH 2 OH.
Claim 5
Dependent Claim 29 words
The aqueous antireflective composition according to claim 1, where the hydrophilic vinyl monomer is selected from a group consisting of maleic anhydride, fumaric anhydride, vinyl pyridines, and vinyl pyrollidones.
Claim 6
Dependent Claim 32 words
The aqueous antireflective composition according to claim 1, wherein the crosslinking group is selected from a group consisting of carbodiimide, isocyanate, blocked isocyanate, glycidyl methacrylate, alkylol acrylamide, alkylol methacrylamide and methyl acrylamidoglycolate.
Claim 7
Dependent Claim 18 words
The aqueous antireflective composition according to claim 1, wherein X in the dye unit is an azo group.
Claim 8
Dependent Claim 16 words
The aqueous antireflective composition according to claim 1, further comprising a water miscible alcohol or acetate.
Claim 9
Dependent Claim 50 words
The aqueous antireflective composition according to claim 1, wherein the dye unit ranges from about 5 to about 95 mole percent, the crosslinking unit ranges from about 1 to about 50 mole percent and the hydrophilic vinyl monomer ranges from about 1 to about 50 mole percent of the polymer.
Claim 10
Dependent Claim 24 words
The aqueous antireflective composition according to claim 1, wherein the polymer further comprises one or more vinyl monomers that are nonabsorbing, noncrosslinking and nonhydrophilic.
Claim 11
Dependent Claim 16 words
The aqueous antireflective composition according to claim 1, wherein the composition further comprises a crosslinking agent.
Claim 12
Dependent Claim 15 words
The aqueous antireflective composition according to claim 1, wherein the composition further comprises a dye.
Claim 13
Dependent Claim 25 words
The antireflective composition according to claim 1, wherein the polymer has a weight average molecular weight in the range of about 2,500 to about 1,000,000.
Claim 14
Dependent Claim 20 words
The antireflective composition according to claim 1, wherein the metal ion level is less than 50 ppb each metal ion.
Claim 15
Dependent Claim 81 words
The process of forming an image on a substrate comprising the steps of: a) coating the substrate with the antireflective coating composition of claim 1, b) heating the antireflective coating, c) coating a photoresist solution on the substrate, d) heating the photoresist coating to substantially remove solvent from the coating, e) imagewise exposing the photoresist coating, f) developing an image using an aqueous alkaline developer, g) optionally, heating the substrate prior to and after development, h) dry etching the antireflective coating.
Claim 16
Dependent Claim 19 words
The process of claim 14, wherein the photoresist solution comprises a novolak resin, a photosensitive compound and a solvent.
Claim 17
Dependent Claim 19 words
The process of claim 14, wherein the photoresist solution comprises a substituted polyhydroxystyrene, a photoactive compound and a solvent.
Claim 18
Dependent Claim 20 words
The process of claim 14, wherein the photoresist solution comprises polyhydroxystyrene, a photoactive compound, a dissolution inhibitor and a solvent.
Claim 19
Dependent Claim 24 words
The process of claim 14, wherein the heating temperature for hardening of the antireflective coating ranges from about 70° C. to about 250° C.
Claim 20
Dependent Claim 14 words
The process of claim 14, wherein the aqueous alkaline developer comprises tetramethyl ammonium hydroxide.

References Cited (Backward Citations)

US4631328A Cited
US5207952A Cited
US5227444A Cited
US5384378A Cited
US5496899A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-07-28 2001-01-27 2001-07-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-07-28 2005-01-27 2005-07-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-07-28 2009-01-27 2009-07-29 $7700.00 Window Closed / Lapsed

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