Shielded connector with conductive gasket interface

Claim 2

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: an outer housing (30, 32) comprised of an electrically insulative material having opposed top wall (46), bottom wall (48) side walls (50), and a back wall segment (32) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an externally extending opening about a front end of the housing for receipt of a plug having electrical contacts; a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion, said contact portion (36) positioned within said cavity (20) and said pin portion extending externally to the housing for mounting on a printed circuit board; an electrically conductive shield member (70, 102) engaged to an exterior surface of the outer housing (30, 32) about said opening; an electrically conductive compliant member (74) comprised of a compliant foam core (76) surrounded by a conductive material and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and fastening means (80) securing the electrically conductive compliant member (74) to the shield member (70).

Claim 3

The modular jack of claim 1 further including, hooks (79) extending from an edge of the shield member adjacent to the electrically conductive compliant member, the hooks being bent over and securing the compliant member in place.

Claim 4

The modular jack of claim 2 wherein, the electrically conductive compliant member (74) extends about substantially all of the peripheral edge of the shield member (70, 102).

Claim 5

The modular jack of claim 1 wherein, the electrically compliant member includes a planar strip of carrier material, a compliant foam core material projecting from said planar strip at an acute angle and a fabric electrically conductive material surrounding said planar strip and said core.

Claim 6

The modular jack of claim 4 wherein, the adhesive means secures said planar strip to the shield member.

Claim 7

The modular jack of claim 4 further including, hooks extending from an edge of the shield member adjacent to the electrically conductive compliant member, the hooks being bent over and securing said planar strip in place.

Claim 8

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: a first outer housing segment (30) formed by opposed top (46) and bottom walls (48) and opposed side walls (50), said top (46), bottom (48) and side walls (50) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an external opening for receipt of a plug having electrical contacts; a second outer housing segment (32) formed by a block fixed to said top wall (46) and said bottom wall (48); a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion (38), said interconnecting portion (40) being embedded in and extending from a first end to a second end of the second outer housing segment (32) with said pin portion (36) projecting from said first end and said contact portion (38) projecting from said second end and extending transversely from the second outer housing segment with said contact portion (38) positioned within said cavity (20); electrically conductive shield member (70, 102) engaged to an exterior surface of the first outer housing segment (30) about said opening; an electrically conductive compliant member (74) comprised of a compliant foam core (76) surrounded by a conductive fabric and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and adhesive means (80) securing the electrically conductive compliant member (76) to the shield member (70).

Claim 9

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: a first outer housing segment (30) formed by opposed top (46) and bottom walls (48) and opposed side walls (50), said top (46), bottom (48) and side walls (50) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an external opening for receipt of a plug having electrical contacts; a second outer housing segment (32) formed by a block fixed to said top wall (46) and said bottom wall (48); a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion (38), said interconnecting portion (40) being embedded in and extending from a first end to a second end of the second outer housing segment (32) with said pin portion (36) projecting from said first end and said contact portion (38) projecting from said second end and extending transversely from the second outer housing segment with said contact portion (38) positioned within said cavity (20); electrically conductive shield member (70, 102) engaged to an exterior surface of the first outer housing segment (30) about said opening; an electrically conductive compliant member (74) comprised of a compliant foam core (76) surrounded by a conductive fabric and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and adhesive means (80) securing the electrically conductive compliant member (76) to the shield member (70).

Claim 10

The modular jack of claim 7 wherein, each of said contact portions (38) being bent over said interconnecting portion (34) to form a lever spring contact.

Claim 11

The modular jack of claim 8 further including, a support bridge (56) extending longitudinally within said cavity and between said side walls, the bridge (56) including a plurality of separating slots (58), each of said lever spring contacts (38) resting on the support shelf (56) within one of said slots (58).

Claim 12

The modular jack of claim 9 further including, a first plurality of ribs (60), each of said first plurality of ribs (60) extending transversely within said cavity (20) from the support bridge to form slots (58), whereby the first plurality of ribs (60) limit lateral movement of said lever spring contacts (38) and provide electrical insulation between adjacent spring contacts (38).

Claim 13

The modular jack of claim 10 wherein, said interconnecting portion (40) of each of the jack contacts (34) projects in said cavity (20) along said top wall (46), and further including, a second plurality of ribs (54), each of said second plurality of ribs (54) extending transversely within said cavity (20) from said top wall (46) to form a plurality of slots (52) to receive said interconnecting portions (40) of the jack contacts (34), whereby the second plurality of ribs (54) limits lateral movement of said interconnecting portions (40) of the jack contacts (34).

Claim 14

The modular jack of claim 11 wherein, the first outer housing segment (30) further includes a partition wall (50') extending transversely through said cavity (20) and between said opposed side walls (50') and projecting upwardly from said bottom wall (48') and dividing said cavity (20') into a plurality of forward plug receptacle spaces bounded by said top (46'), said bottom (48') and said side walls (50').

Claim 15

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: an outer housing (30, 32) comprised of an electrically insulative material having opposed top wall (46), bottom wall (48) side walls (50), and a back wall segment (32) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an externally extending opening about a front end of the housing for receipt of a plug having electrical contacts; a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion, said contact portion (36) positioned within said cavity (20) and said pin portion extending externally to the housing for mounting on a printed circuit board; an electrically conductive shield member (70, 102) engaged to an exterior surface of the outer housing (30, 32) about said opening; an electrically conductive compliant member (74) comprised of a compliant foam core (76) surrounded by a conductive fabric and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and tabs (79) extending from an edge of the shield member adjacent to the electrically conductive compliant member, the tabs being bent over and securing the compliant member in place.

Claim 16

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: an outer housing (30, 32) comprised of an electrically insulative material having opposed top wall (46), bottom wall (48) side walls (50), and a back wall segment (32) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an externally extending opening about a front end of the housing for receipt of a plug having electrical contacts; a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion, said contact portion (36) positioned within said cavity (20) and said pin portion extending externally to the housing for mounting on a printed circuit board; an electrically conductive shield member (70, 102) engaged to an exterior surface of the outer housing (30, 32) about said opening; an electrically conductive compliant member (74) comprised of a compliant foam core (76) surrounded by a conductive fabric and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and tabs (79) extending from an edge of the shield member adjacent to the electrically conductive compliant member, the tabs being bent over and securing the compliant member in place.

Claim 17

The modular jack of claim 13 further including, adhesive means (80) for securing the electrically conductive compliant member (74) to the shield member (70, 102), and with the electrically conductive compliant member (74) extending about substantially all of the peripheral edge of the shield member (70, 102).

Claim 18

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: an outer housing (30, 32) comprised of an electrically insulative material having opposed top wall (46), bottom wall (48) side walls (50), and a back wall segment (32) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an externally extending opening about a front end of the housing for receipt of a plug having electrical contacts; a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion, said contact portion (36) positioned within said cavity (20) and said pin portion extending externally to the housing for mounting on a printed circuit board; an electrically conductive shield member (70, 102) engaged to an exterior surface of the outer housing (30, 32) about said opening; an electrically conductive compliant member (74) comprised of a planar strip of carrier material, a compliant core material projecting from said planar strip at an acute angle and a fabric electrically conductive material surrounding said planar strip and said core and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and hooks extending from an edge of the shield member adjacent to the electrically conductive compliant member, the hooks being bent over and securing said planar strip in place.

Claim 19

A modular jack (10) for connection to a printed circuit board and receipt of a modular plug (12), comprising: an outer housing (30, 32) comprised of an electrically insulative material having opposed top wall (46), bottom wall (48) side walls (50), and a back wall segment (32) being integrally formed and defining an interior longitudinally extending cavity (20) between them, said cavity forming an externally extending opening about a front end of the housing for receipt of a plug having electrical contacts; a plurality of jack contacts (34), each of the jack contacts (34) including a pin portion (36), a contact portion (38) and an interconnecting portion (40) interconnecting said pin portion (36) and contact portion, said contact portion (36) positioned within said cavity (20) and said pin portion extending externally to the housing for mounting on a printed circuit board; an electrically conductive shield member (70, 102) engaged to an exterior surface of the outer housing (30, 32) about said opening; an electrically conductive compliant member (74) comprised of a planar strip of carrier material, a compliant core material projecting from said planar strip at an acute angle and a fabric electrically conductive material surrounding said planar strip and said core and extending about an external edge of the shield member and in electrical connection with the shield, such that when the housing is positioned on an electrically conductive panel and said front end is positioned about an opening of said panel, the electrically conductive compliant member makes electrical contact with said panel to create an electrically conductive path between the shield, the compliant member and said panel; and hooks extending from an edge of the shield member adjacent to the electrically conductive compliant member, the hooks being bent over and securing said planar strip in place.