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US5643067A Expired / Lapsed US ⏱️ 0.0 years remaining

Dressing apparatus and method

Assignee: Ebara Corp
•
Filing: 1995-12-13
•
Granted: 1997-07-01
•
Expires: 2015-12-13
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Abstract

Abstract A dressing apparatus is used to resurface a polishing surface of a polish cloth used to polish semiconductor wafers. A dressing brush which spins on its own axis is also coupled to a drive shaft of a main drive of the dressing apparatus through a planetary gear mechanism so that the brush will rotate or orbit about the drive shaft. Therefore, the dressing brush traces a complex path and its dressing action is spread over a wide surface area of the polishing cloth to produce thorough resurfacing of the polishing surface. The service life of the cloth is significantly increased and contributes to improving the overall efficiency of preparing high quality polished semiconductor wafers. For economy, the dressing apparatus can be mounted easily on a conventional polishing apparatus having a dressing facility.

Inventors

  • 👤 Seiji Katsuoka
  • 👤 Kunihiko Sakurai
  • 👤 Tetsuji Togawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 09:58
CPC Classifications
B; B24; B24B; B24B53/00; B24B53/017

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 123 words
A dressing apparatus for dressing a polishing surface of a polishing cloth, said apparatus comprising: a table to mount thereon a polishing cloth, said table being movable in a plane parallel to the polishing cloth when mounted on said table; a drive shaft having an axis, said drive shaft being rotatable about said axis thereof; a dressing tool attachment shaft having an axis and to support a dressing tool directed toward said table; and a drive force transmission assembly operably connected to said drive shaft and to said attachment shaft such that, as said drive shaft is rotated about said axis thereof, said attachment shaft is caused to rotate about said axis thereof and to orbit about said axis of said drive shaft.
Claim 2
Dependent Claim 123 words
A dressing apparatus for dressing a polishing surface of a polishing cloth, said apparatus comprising: a table to mount thereon a polishing cloth, said table being movable in a plane parallel to the polishing cloth when mounted on said table; a drive shaft having an axis, said drive shaft being rotatable about said axis thereof; a dressing tool attachment shaft having an axis and to support a dressing tool directed toward said table; and a drive force transmission assembly operably connected to said drive shaft and to said attachment shaft such that, as said drive shaft is rotated about said axis thereof, said attachment shaft is caused to rotate about said axis thereof and to orbit about said axis of said drive shaft.
Claim 3
Dependent Claim 19 words
A dressing apparatus as claimed in claim 1, wherein said drive force transmission assembly comprises a planetary gear mechanism.
Claim 4
Dependent Claim 20 words
A dressing apparatus as claimed in claim 2, wherein said drive force transmission assembly further comprises a secondary gear mechanism.
Claim 5
Dependent Claim 53 words
A dressing apparatus as claimed in claim 2, wherein said planetary gear mechanism comprises a sun gear fixed to said drive shaft and rotatable therewith, an internal teeth gear fixed about said sun gear, and at least one planetary gear positioned between and meshing with said sun gear and said internal teeth gear.
Claim 6
Dependent Claim 46 words
A dressing apparatus as claimed in claim 4, further comprising a support member mounted about said drive shaft for relative rotation therebetween, said at least one planetary gear being rotatably supported by said support member, and said attachment shaft being rotatably supported by said support member.
Claim 7
Dependent Claim 27 words
A dressing apparatus as claimed in claim 5, further comprising a follower gear fixed to said attachment shaft and meshing with said at least one planetary gear.
Claim 8
Dependent Claim 22 words
A dressing apparatus as claimed in claim 1, further comprising a pressing device operable to move said attachment shaft toward said table.
Claim 9
Dependent Claim 26 words
A dressing apparatus as claimed in claim 7, wherein said pressing device is operable to move said drive shaft and said attachment shaft toward said table.
Claim 10
Dependent Claim 18 words
A dressing apparatus as claimed in claim 7, wherein said pressing device is located directly above said table.
Claim 11
Dependent Claim 42 words
A dressing apparatus as claimed in claim 7, further comprising a housing supporting said drive shaft for relative movement axially thereof, said pressing device being mounted on said housing and operable to move said drive shaft axially thereof relative to said housing.
Claim 12
Dependent Claim 18 words
A dressing apparatus as claimed in claim 1, further comprising a dressing tool connected to said attachment shaft.
Claim 13
Dependent Claim 16 words
A dressing apparatus as claimed in claim 11, wherein said dressing tool comprises a dressing brush.
Claim 14
Dependent Claim 62 words
A dressing apparatus as claimed in claim 11, further comprising a polishing cloth mounted on said table, said polishing cloth having a polishing surface having an area sufficient to include an entire locus of movement of said dressing tool during rotation of said attachment shaft about said axis thereof and orbiting of said attachment shaft about said axis of said drive shaft.
Claim 15
Dependent Claim 27 words
A dressing apparatus as claimed in claim 1, wherein said drive shaft is movable from a position directly above said table to a position spaced laterally thereof.
Claim 16
Dependent Claim 19 words
A dressing apparatus as claimed in claim 1, wherein said table comprises a turntable rotatable about an axis thereof.
Claim 17
Dependent Claim 133 words
A polishing apparatus for polishing a surface of a workpiece, said polishing apparatus comprising a movable table having thereon a polishing cloth, a top ring operable to press a workpiece against a polishing surface of said polishing cloth, and a dressing apparatus for dressing said polishing surface, said dressing apparatus comprising: a drive shaft having an axis, said drive shaft being rotatable about said axis thereof; a dressing tool attachment shaft having an axis and supporting a dressing tool directed toward said table; and a drive force transmission assembly operably connected to said drive shaft and to said attachment shaft such that, as said drive shaft is rotated about said axis thereof, said attachment shaft is caused to rotate about said axis thereof and to orbit about said axis of said drive shaft.
Claim 18
Dependent Claim 133 words
A polishing apparatus for polishing a surface of a workpiece, said polishing apparatus comprising a movable table having thereon a polishing cloth, a top ring operable to press a workpiece against a polishing surface of said polishing cloth, and a dressing apparatus for dressing said polishing surface, said dressing apparatus comprising: a drive shaft having an axis, said drive shaft being rotatable about said axis thereof; a dressing tool attachment shaft having an axis and supporting a dressing tool directed toward said table; and a drive force transmission assembly operably connected to said drive shaft and to said attachment shaft such that, as said drive shaft is rotated about said axis thereof, said attachment shaft is caused to rotate about said axis thereof and to orbit about said axis of said drive shaft.
Claim 19
Dependent Claim 19 words
A polishing apparatus as claimed in claim 16, wherein said drive force transmission assembly comprises a planetary gear mechanism.
Claim 20
Dependent Claim 19 words
polishing apparatus as claimed in claim 17, wherein said drive force transmission assembly further comprises a secondary gear mechanism.
Claim 21
Dependent Claim 53 words
A polishing apparatus as claimed in claim 17, wherein said planetary gear mechanism comprises a sun gear fixed to said drive shaft and rotatable therewith, an internal teeth gear fixed about said sun gear, and at least one planetary gear positioned between and meshing with said sun gear and said internal teeth gear.
Claim 22
Dependent Claim 46 words
A polishing apparatus as claimed in claim 19, further comprising a support member mounted about said drive shaft for relative rotation therebetween, said at least one planetary gear being rotatably supported by said support member, and said attachment shaft being rotatably supported by said support member.
Claim 23
Dependent Claim 27 words
A polishing apparatus as claimed in claim 20, further comprising a follower gear fixed to said attachment shaft and meshing with said at least one planetary gear.
Claim 24
Dependent Claim 22 words
A polishing apparatus as claimed in claim 16, further comprising a pressing device operable to move said attachment shaft toward said table.
Claim 25
Dependent Claim 26 words
A polishing apparatus as claimed in claim 22, wherein said pressing device is operable to move said drive shaft and said attachment shaft toward said table.
Claim 26
Dependent Claim 18 words
A polishing apparatus as claimed in claim 22, wherein said pressing device is located directly above said table.
Claim 27
Dependent Claim 42 words
A polishing apparatus as claimed in claim 22, further comprising a housing supporting said drive shaft for relative movement axially thereof, said pressing device being mounted on said housing and operable to move said drive shaft axially thereof relative to said housing.
Claim 28
Dependent Claim 16 words
A polishing apparatus as claimed in claim 16, wherein said dressing tool comprises a dressing brush.
Claim 29
Dependent Claim 50 words
A polishing apparatus as claimed in claim 16, wherein said polishing surface has an area sufficient to include an entire locus of movement of said dressing tool during rotation of said attachment shaft about said axis thereof and orbiting of said attachment shaft about said axis of said drive shaft.
Claim 30
Dependent Claim 27 words
A polishing apparatus as claimed in claim 16, wherein said drive shaft is movable from a position directly above said table to a position spaced laterally thereof.
Claim 31
Dependent Claim 19 words
A polishing apparatus as claimed in claim 16, wherein said table comprises a turntable rotatable about an axis thereof.
Claim 32
Dependent Claim 12 words
A polishing apparatus as claimed in claim 16, for polishing semiconductor wafers.
Claim 33
Independent Claim 75 words
A method of dressing a polishing surface of a polishing cloth mounted on a table, said method comprising: contacting said polishing surface with a dressing tool mounted on an attachment shaft that is driveably connected to a drive shaft; and moving said table in a plane parallel to said polishing cloth while causing said dressing tool to rotate about an axis of said attachment shaft and to orbit about an axis of said drive shaft.
Claim 34
Independent Claim 75 words
A method of dressing a polishing surface of a polishing cloth mounted on a table, said method comprising: contacting said polishing surface with a dressing tool mounted on an attachment shaft that is driveably connected to a drive shaft; and moving said table in a plane parallel to said polishing cloth while causing said dressing tool to rotate about an axis of said attachment shaft and to orbit about an axis of said drive shaft.
Claim 35
Dependent Claim 17 words
A method as claimed in claim 31, further comprising pressing said dressing tool against said polishing surface.
Claim 36
Dependent Claim 22 words
A method as claimed in claim 32, wherein said pressing comprises moving said drive shaft and said attachment shaft toward said table.
Claim 37
Dependent Claim 18 words
A method as claimed in claim 31, wherein said moving comprises rotating said table about an axis thereof.
Claim 38
Dependent Claim 38 words
A method as claimed in claim 31, wherein said dressing is conducted at a first location on said polishing surface, and further comprising simultaneously polishing a surface of a workpiece at a second location on said polishing surface.

References Cited (Backward Citations)

US3393474A Cited
SU421475A1 Cited
US5105583A Cited
US5259144A Cited
US5384986A Cited
US5486131A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-06-30 2000-12-30 2001-07-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-06-30 2004-12-30 2005-07-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-06-30 2008-12-30 2009-07-01 $7700.00 Window Closed / Lapsed

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