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US5629658A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods of arc suppression and circuit breakers with electronic alarmers

Assignee: Individual
•
Filing: 1994-10-31
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Granted: 1997-05-13
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Expires: 2014-10-31
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Abstract

Abstract Methods of arc suppression connecting a PTC material in parallel with a pair of contacts but in series with a second pair of contacts. The PTC material could be doped-BaTiO 3 -ceramics, conductive polymer, or metallic PTC materials. The two pairs of contacts should be so mechanically associated that the second pair of contacts must be always opened right after the opening of the first pair. It is enough for some applications to connect one pair of contacts in parallel with a polyswitch or BaTiO 3 -ceramics. For medium and high voltage circuit breakers, more than two pairs of contacts may be needed, and all these contacts should be opened sequentially during a circuit interruption. According to the methods, simple structured circuit breakers can be made to protect circuits from a short circuit, an overload and a ground fault. The circuit breaker invented here can provide an electronic alarm signal when a fault current occurs. The principle of the electronic indication of a fault current is applicable to any circuit breakers. By adding a series coil around the same core of the trip coil in a common ground fault circuit interrupter or receptacle, the interrupter or receptacle can be improved to act as a circuit breaker.

Inventors

  • 👤 William W. Chen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 00:02
CPC Classifications
H; H01; H01H; H01H9/00; H01H9/30; H01H9/42; H01H33/00; H01H33/02; H01H33/04; H01H33/16; H01H33/161; H01H2033/163

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 115 words
A method for interrupting a circuit with efficient are suppression comprising: connecting a member of PTC elements selected from the group consisting of doped-BaTiO 3 -based ceramics and conductive polymers in parallel with a first pair of contacts but in series with a second pair of contacts, said first pair of contacts being connected in series with said circuit, said second pair of contacts being connected in parallel with said first pair of contacts, said first pair of contacts being so mechanically associated with said second pair of contacts that said second pair of contacts is always opened one to ten millisecond after the opening of said first pair of contacts to interrupt said circuit.
Claim 2
Independent Claim 115 words
A method for interrupting a circuit with efficient are suppression comprising: connecting a member of PTC elements selected from the group consisting of doped-BaTiO 3 -based ceramics and conductive polymers in parallel with a first pair of contacts but in series with a second pair of contacts, said first pair of contacts being connected in series with said circuit, said second pair of contacts being connected in parallel with said first pair of contacts, said first pair of contacts being so mechanically associated with said second pair of contacts that said second pair of contacts is always opened one to ten millisecond after the opening of said first pair of contacts to interrupt said circuit.
Claim 3
Dependent Claim 51 words
A method for interrupting a circuit of claim 1, further including: connecting a member of varistor in parallel with said member of PTC materials selected from the group consisting of doped-BaTiO 3 -based ceramics and conductive polymers, the voltage rating of said varistor being smaller than that of said PTC elements.
Claim 4
Dependent Claim 41 words
A method for interrupting a circuit of claim 1, further including: connecting a metallic PTC element in series with said circuit, the resistivity of said metallic PTC element at its melting point being at least 5 times its room temperature resistivity.
Claim 5
Independent Claim 117 words
A method for interrupting a circuit with efficient arc suppression comprising: connecting a first PTC element in parallel with a first pair of contacts but in series with a second pair of contacts, and a second PTC element in parallel with said second pair of contacts but in series with a third pair of contacts, said first pair of contacts being connected in series with said circuit but in parallel with said second pair of contacts and in parallel with said third pair of contacts, said first pair of contacts being opened first, said second pair of contacts being opened second, and said third pair of contacts being opened finally to interrupt current flow through said circuit.
Claim 6
Independent Claim 117 words
A method for interrupting a circuit with efficient arc suppression comprising: connecting a first PTC element in parallel with a first pair of contacts but in series with a second pair of contacts, and a second PTC element in parallel with said second pair of contacts but in series with a third pair of contacts, said first pair of contacts being connected in series with said circuit but in parallel with said second pair of contacts and in parallel with said third pair of contacts, said first pair of contacts being opened first, said second pair of contacts being opened second, and said third pair of contacts being opened finally to interrupt current flow through said circuit.
Claim 7
Dependent Claim 43 words
A method for interrupting a circuit of claim 4, further including: said first and second PTC elements being made from metallic PTC materials, the resistivities of said metallic PTC materials at their melting points being at least 5 times their room temperature resistivities.
Claim 8
Dependent Claim 17 words
A method for interrupting a circuit of claim 5, further including: said metallic PTC materials being tungsten.
Claim 9
Dependent Claim 29 words
A method for interrupting a circuit of claim 4, further including: the room temperature resistance of said first PTC dement being less than that of said second PTC element.
Claim 10
Dependent Claim 27 words
A method for interrupting a circuit of claim 4, further including: the power of said first PTC element being larger than that of said second PTC element.
Claim 11
Dependent Claim 122 words
A circuit breaker produced in accordance with the method of claim 4 comprising: a case, said first pair of contacts connected in series with said circuit, said first PTC element connected in parallel with said first pair of contacts, said second pair of contacts connected in parallel with said first pair of contacts but in series said first PTC element, said second PTC element connected in parallel with said second pair of contacts, said third pair of contacts connected in parallel with said second pair of contacts but in series with said second PTC element, and means to sequentially separate said first pair of contacts first, said second pair of contacts second, and said third pair of contacts finally during an interruption.
Claim 12
Dependent Claim 123 words
A circuit breaker with PTC element and sequential breaking comprising: a case, a first pair of contacts connected in series with a circuit, a metallic PTC element connected in parallel with said first pair of contacts, the resistivity of said metallic PTC element at its melting point being at least 5 times its room temperature resistivity, a second pair of contacts connected in series with said metallic PTC element and in parallel with said first pair of contacts, means to separate said first pair of contacts when a short circuit or an overload occurs in said circuit, and means to separate said second pair of contacts one to ten millisecond after the opening of said first pair of contacts during a circuit interruption.
Claim 13
Dependent Claim 123 words
A circuit breaker with PTC element and sequential breaking comprising: a case, a first pair of contacts connected in series with a circuit, a metallic PTC element connected in parallel with said first pair of contacts, the resistivity of said metallic PTC element at its melting point being at least 5 times its room temperature resistivity, a second pair of contacts connected in series with said metallic PTC element and in parallel with said first pair of contacts, means to separate said first pair of contacts when a short circuit or an overload occurs in said circuit, and means to separate said second pair of contacts one to ten millisecond after the opening of said first pair of contacts during a circuit interruption.
Claim 14
Dependent Claim 16 words
A circuit breaker of claim 10 further comprising: said metallic PTC element being made from tungsten.
Claim 15
Dependent Claim 39 words
A circuit breaker of claim 10 further comprising: another metallic PTC element connected in series with said circuit, the resistivity of said another metallic PTC element at its melting point being at least 5 times its room temperature resistivity.
Claim 16
Independent Claim 134 words
A method for interrupting a circuit with efficient arc suppression comprising: connecting a member of PTC elements selected from the group consisting of doped-BaTiO 3 -based ceramics and conductive polymers in parallel with a pair of electrical contacts, said pair of electrical contacts being connected in series with said circuit, a leakage current less than 1A being allowed in said circuit after said pair of electrical contacts being opened, the available short circuit current of said circuit being less than 4,000A and the voltage of said circuit being less than 600V, said voltage of said circuit being not higher than the voltage rating of said PTC elements, said PTC elements being characterized in that their resistivities at a temperature higher than 150° C. must be at least 100 times their resistivities at room temperature.
Claim 17
Independent Claim 134 words
A method for interrupting a circuit with efficient arc suppression comprising: connecting a member of PTC elements selected from the group consisting of doped-BaTiO 3 -based ceramics and conductive polymers in parallel with a pair of electrical contacts, said pair of electrical contacts being connected in series with said circuit, a leakage current less than 1A being allowed in said circuit after said pair of electrical contacts being opened, the available short circuit current of said circuit being less than 4,000A and the voltage of said circuit being less than 600V, said voltage of said circuit being not higher than the voltage rating of said PTC elements, said PTC elements being characterized in that their resistivities at a temperature higher than 150° C. must be at least 100 times their resistivities at room temperature.
Claim 18
Dependent Claim 51 words
A method for interrupting a circuit of claim 13, further including: connecting a member of varistor in parallel with said member of PTC elements selected from the group consisting of doped-BaTiO 3 -based ceramics and conductive polymers, the voltage rating of said varistor being higher than said voltage of said circuit.
Claim 19
Dependent Claim 23 words
A method for interrupting a circuit of claim 13, further including: said member of PTC elements being a polyswitch made from conductive polymers.
Claim 20
Dependent Claim 95 words
A circuit breaker for protection from not only a short circuit and an overload, but also a ground fault comprising: a case, a pair of electrical contacts, a ground fault-detector coil, a trip coil and a series coil around the same core, a thyristor mounted on a circuit board and connected to said fault-detector coil and said trip coil, means to separate said contacts with the attraction of said trip coil or said series coil when a ground fault or a short circuit occurs respectively, and means to separate said contacts when an overload occurs.
Claim 21
Dependent Claim 95 words
A circuit breaker for protection from not only a short circuit and an overload, but also a ground fault comprising: a case, a pair of electrical contacts, a ground fault-detector coil, a trip coil and a series coil around the same core, a thyristor mounted on a circuit board and connected to said fault-detector coil and said trip coil, means to separate said contacts with the attraction of said trip coil or said series coil when a ground fault or a short circuit occurs respectively, and means to separate said contacts when an overload occurs.
Claim 22
Dependent Claim 83 words
A circuit breaker of claim 16 further comprising: a member of PTC materials selected from the group consisting of doped-BaTiO 3 -based ceramics or conductive polymers connected in parallel with said pair of contacts, and another pair of contacts connected in series with said member of PTC materials, said another pair of contacts being so mechanically associated with said pair of contacts that said another pair of contacts are opened fight after the opening of said pair of contacts during a circuit interruption.
Claim 23
Dependent Claim 114 words
A circuit breaker with an electronic indicator of a fault current comprising: a case, a pair of main contacts, means to separate said main contacts when said fault current occurs, a pair of small contacts, means to give a force when said fault current occurs, means to close said pair of small contacts only by said force and to keep said pair of small contacts closed even after said pair of main contacts being automatically opened because of said fault current, means to give an electronic signal by a small current when said pair of small contacts are closed, and means to open said pair of small contacts when said main contacts are reclosed.
Claim 24
Dependent Claim 114 words
A circuit breaker with an electronic indicator of a fault current comprising: a case, a pair of main contacts, means to separate said main contacts when said fault current occurs, a pair of small contacts, means to give a force when said fault current occurs, means to close said pair of small contacts only by said force and to keep said pair of small contacts closed even after said pair of main contacts being automatically opened because of said fault current, means to give an electronic signal by a small current when said pair of small contacts are closed, and means to open said pair of small contacts when said main contacts are reclosed.
Claim 25
Dependent Claim 39 words
A circuit breaker of claim 18 wherein said means to give an electronic alarm signal when said pair of small contacts are closed comprising a light-emitting diode connected in series with a resistor and said pair of small contacts.

References Cited (Backward Citations)

US2539567A Cited
US4282462A Cited
US4485283A Cited
US4819120A Cited
US4878038A Cited
US5105178A Cited
US5379176A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-05-12 2000-11-11 2001-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-05-12 2004-11-11 2005-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-05-12 2008-11-11 2009-05-13 $7700.00 Window Closed / Lapsed

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