Gangable electrical box

Claim 2

A gangable electrical box assembly, comprising: a first main body folded from a first sheet of material, and having at least a rectangular rear panel with first and second end edges and first and second side edges, a first rectangular end panel rigidly coupled to said first end edge of said rear panel and extending substantially perpendicular to said rear panel, and a second rectangular end panel rigidly coupled to said second end edge of said rear panel and extending substantially perpendicular to said rear panel; a first rectangular side panel coupled to said first main body and extending substantially perpendicular to said rear panel; a second rectangular side panel formed from a second sheet of material coupled to said first main body and extending substantially perpendicular to said rear panel; and first coupling means for removably coupling said second side panel to said first main body, said first coupling means including a first coupling flange integrally formed with said main body and extending substantially perpendicular to said second side panel, said first coupling flange having a first portion parallel to said rear panel, a second portion parallel to said first end panel and a third portion parallel to said second end panel, each of said portions being inwardly offset from said rear panel and said end panels respectively, a second coupling flange integrally formed with said first side panel by a fold line and extending substantially perpendicular to said first side panel for overlapping at least part of said first coupling flange, and at least one fastening means for coupling said first coupling flange to said second coupling flange.

Claim 3

The gangable electrical box assembly of claim 1, wherein said fastening means is a screw, and each of said first and said second coupling flanges include a mounting hole for receiving said screw.

Claim 4

The gangable electrical box assembly of claim 1, wherein said main body has a rear panel outer surface along said rear panel, said second coupling flange has a rear portion outer surface along a rear portion with said rear portion outer surface lying in a first plane, said fastening means comprises a coupling tab on said first coupling flange extending parallel to said first side panel, and a hole in said second coupling flange for receiving said coupling tab, and said fastening means arranged so that said rear portion outer surface lies entirely in said first plane of said rear panel outer surface.

Claim 5

The gangable electrical box assembly of claim 1, wherein said main body has a rear panel outer surface along said rear panel, said second coupling flange has a rear portion outer surface along a rear portion, with said rear portion outer surface lying in a first plane, said fastening means comprises a coupling tab on said second coupling flange extending parallel to said first side panel, and a hole in said first coupling flange for receiving said coupling tab, and said fastening means arranged so that said rear panel outer surface lies entirely in said first plane of said rear portion outer surface.

Claim 6

The gangable electrical box assembly of claim 1, wherein said main body includes a third coupling flange integrally formed with said main body, and said second side panel includes a fourth coupling flange integrally formed with said second side panel for overlapping with said third coupling flange.

Claim 7

The gangable electrical box assembly of claim 5, wherein said third coupling flange extends along said rear panel of said main body and along said first and said second end panels.

Claim 8

The gangable electrical box assembly of claim 6, wherein said second and said fourth coupling flanges each include first portions parallel to said rear panel and second and third portions parallel to said first end panel and said second end panel.

Claim 9

The gangable electrical box assembly of claim 5, wherein said third and said fourth coupling flanges include a hole which receives a second fastening means for rigidly coupling said second side panel to said main body.

Claim 10

The gangable electrical box assembly of claim 8, wherein said second fastening means is a screw.

Claim 11

The gangable electrical box assembly of claim 1, wherein each of said first and said second end panels of said main body include a tab extending inwardly with respect to said electrical box, said tabs being parallel to said rear panel for coupling with an electrical device.

Claim 12

The gangable electrical box assembly of claim 1, wherein said electrical box is a ganged assembly comprising a second main body for coupling said first main body with said second side panel.

Claim 13

The gangable electrical box assembly of claim 11, wherein said second main body includes a first coupling flange extending from a first side edge of said second main body, and a third coupling flange extending from a second side edge of said second main body, said first coupling flange on said second main body being disposed for coupling with said third coupling flange on said first main body.

Claim 14

The gangable electrical box assembly of claim 12, wherein said first coupling flange of said second main body is adapted for overlapping and telescoping with said third flange of said first main body.

Claim 15

A gangable electrical box assembly comprising: a first main body folded from a first sheet of materials, and having at least a rectangular rear panel with first and second end edges and first and second side edges, a first rectangular end panel rigidly coupled to said first end edge of said rear panel and extending substantially, perpendicular to said rear panel, and a second rectangular endpanel rigidly coupled to said second end edge of said rear panel and extending substantially perpendicular to said rear panel; a first rectangular side panel coupled to said first main body and extending substantially perpendicular to said rear panel; a second rectangular side panel formed from a second sheet of material coupled to said first main body and extending substantially perpendicular to said rear panel; and first coupling means for removably coupling said second side panel to said first main body, said first coupling means including a first coupling flange integrally formed with said main body and extending substantially perpendicular to said second side panel, a second coupling flange integrally formed with said second side panel by a fold line and extending substantially perpendicular to said second side panel for overlapping at least part of said first coupling flange, said second coupling flange comprises a first portion coupled to a first edge of said second side panel, a second portion coupled to a second edge of said second side panel, and a third portion coupled to a third edge of said second side panel, said third portion of said second coupling flange includes a slot, said first coupling flange includes a coupling tab extending substantially parallel to said second side panel for coupling with said slot, and at least one fastening means for coupling said first coupling flange to said second coupling flange, said main body including a third coupling flange integrally formed with said main body, and a fourth coupling flange integrally formed with said first side panel for overlapping with said third coupling flange.

Claim 16

A gangable electrical box assembly comprising: a first main body folded from a first sheet of materials, and having at least a rectangular rear panel with first and second end edges and first and second side edges, a first rectangular end panel rigidly coupled to said first end edge of said rear panel and extending substantially, perpendicular to said rear panel, and a second rectangular endpanel rigidly coupled to said second end edge of said rear panel and extending substantially perpendicular to said rear panel; a first rectangular side panel coupled to said first main body and extending substantially perpendicular to said rear panel; a second rectangular side panel formed from a second sheet of material coupled to said first main body and extending substantially perpendicular to said rear panel; and first coupling means for removably coupling said second side panel to said first main body, said first coupling means including a first coupling flange integrally formed with said main body and extending substantially perpendicular to said second side panel, a second coupling flange integrally formed with said second side panel by a fold line and extending substantially perpendicular to said second side panel for overlapping at least part of said first coupling flange, said second coupling flange comprises a first portion coupled to a first edge of said second side panel, a second portion coupled to a second edge of said second side panel, and a third portion coupled to a third edge of said second side panel, said third portion of said second coupling flange includes a slot, said first coupling flange includes a coupling tab extending substantially parallel to said second side panel for coupling with said slot, and at least one fastening means for coupling said first coupling flange to said second coupling flange, said main body including a third coupling flange integrally formed with said main body, and a fourth coupling flange integrally formed with said first side panel for overlapping with said third coupling flange.

Claim 17

A gangable electrical box assembly comprising: a first main body folded from a first sheet of material, and having at least a rectangular rear panel with first and second end edges and first and second side edges, a first rectangular end panel rigidly coupled to said first end edge of said rear, panel and extending substantially perpendicular to said rear panel, and a second rectangular end panel rigidly coupled to said second end edge of said rear panel and extending substantially perpendicular to said rear panel; a first rectangular side panel coupled to said first main body and extending substantially perpendicular to said rear panel; a second rectangular side panel formed from a second sheet of material coupled to said first main body and extending substantially perpendicular to said rear panel; and first coupling means for removably coupling said second side panel to said first main body, said first coupling means including a first coupling flange integrally formed with said main body and extending substantially perpendicular to said second side panel, a second coupling flange integrally formed with said second side panel by a fold line and extending substantially perpendicular to said second side panel for overlapping at least part of said first coupling flange, said second coupling flange comprises a first portion coupled to a first edge of said second side panel, a second portion coupled to a second edge of said second side panel, and a third portion coupled to a third edge of said second side panel, said first and said second portions of said second coupling flange are coupled to said second side panel by first and second fold lines, said first and said second portions being adapted for overlapping an outside surface of said first coupling flange and said third portion being adapted for overlapping an inside surface of said first coupling flange, and at least one fastening means for coupling said first coupling flange to said second coupling flange, said main body including a third coupling flange integrally formed with said main body, and a fourth coupling flange integrally formed with said first side panel for overlapping with said third coupling flange.

Claim 18

A gangable electrical box assembly comprising: a first main body folded from a first sheet of material, and having at least a rectangular rear panel with first and second end edges and first and second side edges, a first rectangular end panel rigidly coupled to said first end edge of said rear, panel and extending substantially perpendicular to said rear panel, and a second rectangular end panel rigidly coupled to said second end edge of said rear panel and extending substantially perpendicular to said rear panel; a first rectangular side panel coupled to said first main body and extending substantially perpendicular to said rear panel; a second rectangular side panel formed from a second sheet of material coupled to said first main body and extending substantially perpendicular to said rear panel; and first coupling means for removably coupling said second side panel to said first main body, said first coupling means including a first coupling flange integrally formed with said main body and extending substantially perpendicular to said second side panel, a second coupling flange integrally formed with said second side panel by a fold line and extending substantially perpendicular to said second side panel for overlapping at least part of said first coupling flange, said second coupling flange comprises a first portion coupled to a first edge of said second side panel, a second portion coupled to a second edge of said second side panel, and a third portion coupled to a third edge of said second side panel, said first and said second portions of said second coupling flange are coupled to said second side panel by first and second fold lines, said first and said second portions being adapted for overlapping an outside surface of said first coupling flange and said third portion being adapted for overlapping an inside surface of said first coupling flange, and at least one fastening means for coupling said first coupling flange to said second coupling flange, said main body including a third coupling flange integrally formed with said main body, and a fourth coupling flange integrally formed with said first side panel for overlapping with said third coupling flange.

Claim 19

An electrical box assembly, comprising in combination: a main body formed from a folded unitary blank of sheet material, said main body including a rear panel, a first side panel coupled to said rear panel by a first fold line and extending substantially perpendicular to said rear panel, a first end panel coupled to said rear panel by a second fold line, a second end panel coupled to said rear panel by a third fold line, said first and said second end panels extending substantially perpendicular to said rear panel and perpendicular to said side panel, each of said end panels including a first flap coupled thereto and extending substantially perpendicular thereto for overlying a portion of said first side panel; a second side panel removably coupled to said rear panel and said first and said second end panels; and means for rigidly coupling said second side panel to said main body, said means for rigidly coupling comprising a first flange on said second side panel, said first flange extending perpendicular to said second side panel for coupling to at least one of said rear panel or said end panels.

Claim 20

An electrical box assembly, comprising in combination: a main body formed from a folded unitary blank of sheet material, said main body including a rear panel, a first side panel coupled to said rear panel by a first fold line and extending substantially perpendicular to said rear panel, a first end panel coupled to said rear panel by a second fold line, a second end panel coupled to said rear panel by a third fold line, said first and said second end panels extending substantially perpendicular to said rear panel and perpendicular to said side panel, each of said end panels including a first flap coupled thereto and extending substantially perpendicular thereto for overlying a portion of said first side panel; a second side panel removably coupled to said rear panel and said first and said second end panels; and means for rigidly coupling said second side panel to said main body, said means for rigidly coupling comprising a first flange on said second side panel, said first flange extending perpendicular to said second side panel for coupling to at least one of said rear panel or said end panels.

Claim 21

An electrical box assembly, comprising in combination: a main body formed from a folded unitary blank of sheet material, said main body including a rear panel, a first side panel coupled to said rear panel by a first fold line and extending substantially perpendicular to said rear panel, a first end panel coupled to said rear panel by a second fold line, a second end panel coupled to said rear panel by a third fold line, said first and said second end panels extending substantially perpendicular to said rear panel and perpendicular to said side panel; a second side panel removably coupled to said rear panel and said first and said second end panels; and means for rigidly coupling said second side panel to said main body, said means for rigidly coupling comprising a first flange on said second side panel, said first flange extending perpendicular to said second side panel for coupling to at least one of said rear panel or said end panels, said main body includes a second flange extending from a side edge thereof for overlapping with said first flange on said second side panel, said second flange having a first portion parallel to said rear panel, a second portion parallel to said first end panel and a third portion parallel to said second end panel, each of said portions being inwardly offset from said rear panel and said end panels respectively.

Claim 22

An electrical box assembly, comprising in combination: a main body formed from a folded unitary blank of sheet material, said main body including a rear panel, a first side panel coupled to said rear panel by a first fold line and extending substantially perpendicular to said rear panel, a first end panel coupled to said rear panel by a second fold line, a second end panel coupled to said rear panel by a third fold line, said first and said second end panels extending substantially perpendicular to said rear panel and perpendicular to said side panel; a second side panel removably coupled to said rear panel and said first and said second end panels; and means for rigidly coupling said second side panel to said main body, said means for rigidly coupling comprising a first flange on said second side panel, said first flange extending perpendicular to said second side panel for coupling to at least one of said rear panel or said end panels, said main body includes a second flange extending from a side edge thereof for overlapping with said first flange on said second side panel, said second flange having a first portion parallel to said rear panel, a second portion parallel to said first end panel and a third portion parallel to said second end panel, each of said portions being inwardly offset from said rear panel and said end panels respectively.

Claim 23

The gangable electrical box assembly of claim 5, wherein said third coupling flange extends within the fourth coupling flange.

Claim 24

The gangable electrical box assembly of claim 18, wherein said first portion of said fourth coupling flange is spaced from said second and said third portions of said fourth coupling flange.

Claim 25

The gangable electrical box assembly of claim 7, wherein said fourth coupling flange extends within the third coupling flange.