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US5618345A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing self-supporting thin film of silicon single crystal

Assignee: National Institute of Advanced Industrial Science and Technology
•
Filing: 1995-03-14
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Granted: 1997-04-08
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Expires: 2015-03-14
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Abstract

Abstract A self-supporting thin film of silicon single crystal is produced essentially by the steps of implanting boron ions in a silicon single crystal substrate from one major surface thereof to form a high impurity concentration layer having a high boron concentration in the substrate; heating the silicon single crystal substrate formed with the high impurity concentration layer in an atmosphere containing oxygen to form an oxide film on the surface of the single crystal substrate and make the high impurity concentration layer resistant to etching; masking all of the oxide film surface other than that at the center region on the surface opposite from that implanted with boron ions and then exposing the high impurity concentration layer by high-speed mask etching followed by selective etching; and removing the oxide film.

Inventors

  • 👤 Kazuo Saitoh
  • 👤 Hiroaki Niwa
  • 👤 Setsuo Nakao
  • 👤 Soji Miyagawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 16:48
CPC Classifications
C; C30; C30B; C30B31/00; C30B31/20; C30B31/22; C30B29/00; C30B29/02; C30B29/06; C30B29/60; Y; Y10; Y10S; Y10S438/00; Y10S438/977

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 162 words
A method of producing a self-supporting thin film of silicon single crystal, comprising: a) implanting boron ions in a silicon single crystal substrate from one major surface thereof to form a high impurity concentration layer having a high boron concentration in the substrate; b) heating the silicon single crystal substrate formed with a high impurity concentration layer in an atmosphere containing oxygen at a temperature between about 950° C. to about 1,000° C. for a period of between about 30 minutes and about 2 hours, thereby avoiding diffusion of said implanted boron ions, to form an oxide film on the surface of the single crystal substrate, thereby making the high impurity concentration layer resistant to etching; c) masking all of the oxide film surface of other than that of the center region surface opposite from that implanted with boron ions and then exposing the high impurity concentration layer by high-speed mask etching followed by selective etching; and d) removing the oxide film.
Claim 2
Independent Claim 162 words
A method of producing a self-supporting thin film of silicon single crystal, comprising: a) implanting boron ions in a silicon single crystal substrate from one major surface thereof to form a high impurity concentration layer having a high boron concentration in the substrate; b) heating the silicon single crystal substrate formed with a high impurity concentration layer in an atmosphere containing oxygen at a temperature between about 950° C. to about 1,000° C. for a period of between about 30 minutes and about 2 hours, thereby avoiding diffusion of said implanted boron ions, to form an oxide film on the surface of the single crystal substrate, thereby making the high impurity concentration layer resistant to etching; c) masking all of the oxide film surface of other than that of the center region surface opposite from that implanted with boron ions and then exposing the high impurity concentration layer by high-speed mask etching followed by selective etching; and d) removing the oxide film.
Claim 3
Dependent Claim 35 words
The method of claim 1, wherein the thickness of the self-supporting thin film of silicon single crystal form is controlled by controlling the energy of the boron ions implanted in the single silicon crystal substrate.
Claim 4
Dependent Claim 38 words
The method according to claim 1, wherein the high impurity concentration layer is located between about 0.5 μm and about 10 μm below the surface of the silicon single crystal substrate from which the boron ions are implanted.
Claim 5
Dependent Claim 32 words
The method according to claim 1, wherein the oxide film formed on the surface of the silicon single crystal substrate has a thickness of between about 0.05 μm and about 2 μm.
Claim 6
Dependent Claim 23 words
The method of claim 1, wherein the high-speed mask etching is conducted with an etchant consisting mainly of hydrofluoric acid and nitric acid.
Claim 7
Dependent Claim 16 words
The method of claim 5, wherein the oxide film is removed by etching with hydrofluoric acid.
Claim 8
Dependent Claim 15 words
The method of claim 1, wherein the selective etching is conducted using an alkaline etching.
Claim 9
Dependent Claim 15 words
The method of claim 7, wherein the alkaline etchant consists of ethylene diamine and pyrocatechol.
Claim 10
Dependent Claim 47 words
The method according to claim 1, wherein in step a), said boron ions have an energy of from about several hundred to several thousand KeV and are implanted to form said high impurity concentration layer at a depth of about 0.5 to 10 μm from the surface.
Claim 11
Dependent Claim 23 words
The method according to claim 1, wherein in step b), said oxide film formed has a thickness of about 0.05 to 2 μm.

References Cited (Backward Citations)

JPS514966A Cited
JPS6455656A Cited
JPH03171671A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-04-07 2000-10-07 2001-04-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-04-07 2004-10-07 2005-04-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-04-07 2008-10-07 2009-04-08 $7700.00 Window Closed / Lapsed

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