US5613759A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Light and filter support structure
Assignee: Nortek Air Solutions LLC
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Filing: 1995-02-14
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Granted: 1997-03-25
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Expires: 2015-02-14
Abstract
Abstract A ceiling structure for retaining air filter panels having a grid of interconnected rails. Each rail has a recessed channel for containing a light fixture so that the light fixture does not hang below the ceiling surface. The structure may also include hanger hooks attachable to the rails for suspending fixtures, wall panels, and pivoting wall headers to permit angled arrangements of wall panels. The light fixture attached within the channel is an extruded panel that snaps into the channel and which includes standard light tube connectors.
Inventors
- 👤 Craig S. Ludwig
- 👤 Richard E. Spradling
- 👤 David E. Benson
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 05:43
CPC Classifications
E; E04; E04B; E04B9/00; E04B9/06; E04B9/064; E04B9/006; E04B9/008; E04B9/02; F; F21; F21S; F21S8/00; F21S8/02; F21V; F21V19/00; F21V19/0075; F21V19/008; F21Y; F21Y2103/00
Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
313 words
A clean room ceiling structure for providing an uncontaminated downward flow of air comprising: a plurality of rigid, elongated rail members interconnected in an orthogonal grid to define a matrix of adjacent rectangular spaces, at least some of the rail members including: an elongated body, a medial wall protruding vertically therefrom, a pair of opposed side walls protruding vertically from the body on opposite sides of the medial wall, each side wall defining with the medial wall an upwardly-open channel therebetween for receiving a gel-like sealant, the side walls and medial wall including ridges for retaining the sealant, a pair of opposed lower side walls depending downwardly from the body to define a channel therebetween; a light-transmissive closure strip attachable to the lower side wall to define therewith an enclosed, generally rectangular tube for receiving entirely therein a fluorescent light fixture, the closure strip being removed to permit access for relamping and service, the closure strip further having a lower surface defining a lower plane; a light fixture attached to the rail and received between the lower walls such the light fixture may be fully enclosed within the tube by the closure strip; and a plurality of rectangular filter panels occupying substantially all the grid spaces such that air may flow through all the spaces without substantial turbulence as would occur if one or more of the spaces were blocked against airflow, the filter panels having peripheral downwardly-depending flanges received up the upwardly-open channels of the rails to seal the ceiling whereby air flow between a space above the ceiling and a space below the ceiling must pass through the filter panels, each filter panel further having a lower filter surface occupying the lower plane such that the ceiling has a generally flush undersurface permitting close unobstructed attachment of divider walls below the ceiling, and minimizing the airflow obstruction by said light fixtures.
Claim 2
Dependent Claim
313 words
A clean room ceiling structure for providing an uncontaminated downward flow of air comprising: a plurality of rigid, elongated rail members interconnected in an orthogonal grid to define a matrix of adjacent rectangular spaces, at least some of the rail members including: an elongated body, a medial wall protruding vertically therefrom, a pair of opposed side walls protruding vertically from the body on opposite sides of the medial wall, each side wall defining with the medial wall an upwardly-open channel therebetween for receiving a gel-like sealant, the side walls and medial wall including ridges for retaining the sealant, a pair of opposed lower side walls depending downwardly from the body to define a channel therebetween; a light-transmissive closure strip attachable to the lower side wall to define therewith an enclosed, generally rectangular tube for receiving entirely therein a fluorescent light fixture, the closure strip being removed to permit access for relamping and service, the closure strip further having a lower surface defining a lower plane; a light fixture attached to the rail and received between the lower walls such the light fixture may be fully enclosed within the tube by the closure strip; and a plurality of rectangular filter panels occupying substantially all the grid spaces such that air may flow through all the spaces without substantial turbulence as would occur if one or more of the spaces were blocked against airflow, the filter panels having peripheral downwardly-depending flanges received up the upwardly-open channels of the rails to seal the ceiling whereby air flow between a space above the ceiling and a space below the ceiling must pass through the filter panels, each filter panel further having a lower filter surface occupying the lower plane such that the ceiling has a generally flush undersurface permitting close unobstructed attachment of divider walls below the ceiling, and minimizing the airflow obstruction by said light fixtures.
Claim 3
Dependent Claim
61 words
The structure of claim 1 wherein the peripheral downwardly depending flanges of each filter panel run continuously about the entire periphery thereof, with each flange terminating at a lower knife edge, the knife edges defining a continuous, unbroken rectangle occupying an intermediate plane parallel to and above the lower plane that the lower surface of the filter hangs below the flanges.
Claim 4
Dependent Claim
86 words
In a ceiling structure retaining filter panels, an improvement comprising: a structural rail member defining upwardly open troughs sealably receiving a filter panel, the rail member defining a downwardly open elongated channel, the rail member having sufficient structural strength to support a light fixture and divider walls suspended therefrom; and a light fixture protectively retaining a light tube, and wherein the light fixture is located entirely within the channel, the light fixture comprising a horizontally-oriented elongated panel having upwardly projecting walls removably engaging the rail member.
Claim 5
Dependent Claim
86 words
In a ceiling structure retaining filter panels, an improvement comprising: a structural rail member defining upwardly open troughs sealably receiving a filter panel, the rail member defining a downwardly open elongated channel, the rail member having sufficient structural strength to support a light fixture and divider walls suspended therefrom; and a light fixture protectively retaining a light tube, and wherein the light fixture is located entirely within the channel, the light fixture comprising a horizontally-oriented elongated panel having upwardly projecting walls removably engaging the rail member.
Claim 6
Dependent Claim
26 words
The structure of claim 3 wherein the light fixture panel defines a hole configured to retain a tombstone plug retaining an end of the light tube.
Claim 7
Dependent Claim
224 words
A clean room ceiling structure for holding air filter panels having lower surfaces generally residing in a common lower plane, the structure comprising: a plurality of interconnected rail members, at least one of the rail members not extending below the lower plane and defining a protected space below at least a portion thereof for receiving a light fixture entirely therein, with the protected space defined by an upper wall portion of the rail member and not extending below the lower plane, a pair of side walls depending downwardly from the upper wall portion for receiving at least a portion of a light fixture therebetween, the rail member including an integral coupling for attachment with the light fixture such that the light fixture may be attached to the rail member without an additional fastener, each said rail member having a generally upwardly-facing filter support surface extending the length of said rail member, the rail members being interconnected to define a plurality of rectangular apertures, each aperture bounded on all four sides by the filter support surfaces, such that a clean room ceiling may be provided with elongated fluorescent light fixtures recessed in the rail members and out of the airflow thereby to provide a flush undersurface permitting close unobstructed attachment of divider walls below the ceiling, and minimizing the airflow obstruction by said light fixtures.
Claim 8
Dependent Claim
224 words
A clean room ceiling structure for holding air filter panels having lower surfaces generally residing in a common lower plane, the structure comprising: a plurality of interconnected rail members, at least one of the rail members not extending below the lower plane and defining a protected space below at least a portion thereof for receiving a light fixture entirely therein, with the protected space defined by an upper wall portion of the rail member and not extending below the lower plane, a pair of side walls depending downwardly from the upper wall portion for receiving at least a portion of a light fixture therebetween, the rail member including an integral coupling for attachment with the light fixture such that the light fixture may be attached to the rail member without an additional fastener, each said rail member having a generally upwardly-facing filter support surface extending the length of said rail member, the rail members being interconnected to define a plurality of rectangular apertures, each aperture bounded on all four sides by the filter support surfaces, such that a clean room ceiling may be provided with elongated fluorescent light fixtures recessed in the rail members and out of the airflow thereby to provide a flush undersurface permitting close unobstructed attachment of divider walls below the ceiling, and minimizing the airflow obstruction by said light fixtures.
Claim 9
Dependent Claim
15 words
The structure of claim 5 wherein the coupling comprises a protruding portion of the rail.
Claim 10
Dependent Claim
236 words
A clean room ceiling structure for holding air filter panels having lower surfaces generally residing in a common lower plane, the structure comprising: a plurality of interconnected rail members, at least one of the rail members not extending below the lower plane and defining a protected space below at least a portion thereof for receiving a light fixture entirely therein, with the protected space defined by an upper wall portion of the rail member and not extending below the lower plane, a pair of side walls depending downwardly from the upper wall portion for receiving at least a portion of a light fixture therebetween; and a closure strip attachable to the rail member to define therewith a generally enclosed channel wherein air flow may not generally penetrate into the channel to deposit dust on the light fixture, or to dislodge dust from the light fixture, each said rail member having a generally upwardly-facing filter support surface extending the length of said rail member, the rail members being interconnected to define a plurality of rectangular apertures, each aperture bounded on all four sides by the filter support surfaces, such that a clean room ceiling may be provided with elongated fluorescent light fixtures recessed in the rail members and out of the airflow thereby to provide a flush undersurface permitting close unobstructed attachment of divider walls below the ceiling, and minimizing the airflow obstruction by said light fixtures.
Claim 11
Dependent Claim
236 words
A clean room ceiling structure for holding air filter panels having lower surfaces generally residing in a common lower plane, the structure comprising: a plurality of interconnected rail members, at least one of the rail members not extending below the lower plane and defining a protected space below at least a portion thereof for receiving a light fixture entirely therein, with the protected space defined by an upper wall portion of the rail member and not extending below the lower plane, a pair of side walls depending downwardly from the upper wall portion for receiving at least a portion of a light fixture therebetween; and a closure strip attachable to the rail member to define therewith a generally enclosed channel wherein air flow may not generally penetrate into the channel to deposit dust on the light fixture, or to dislodge dust from the light fixture, each said rail member having a generally upwardly-facing filter support surface extending the length of said rail member, the rail members being interconnected to define a plurality of rectangular apertures, each aperture bounded on all four sides by the filter support surfaces, such that a clean room ceiling may be provided with elongated fluorescent light fixtures recessed in the rail members and out of the airflow thereby to provide a flush undersurface permitting close unobstructed attachment of divider walls below the ceiling, and minimizing the airflow obstruction by said light fixtures.
Claim 12
Dependent Claim
33 words
The structure of claim 7 wherein the closure strip includes a generally flat lower surface that is flush with the lower plane such that there are no substantial protrusions below the lower surface.
Claim 13
Dependent Claim
167 words
A grid element for a clean room ceiling structure for retaining filter panels having lower surfaces generally residing in a common lower plane, the rail member comprising: a body defining at least in part a protected space that is enclosed on an upper side by the body and does not extend below the lower plane; attachment means attached to the body for supporting filter panels, the attachment means being positioned entirely above the lower plane; and a closure strip attached to the body to define therewith a generally enclosed channel encompassing the light fixture, the closure strip being a light-transmissive lens, the attachment means being upwardly open channels that are free of obstructions immediately vertically thereabove, such that a filter panel may be installed from above, a light fixture residing entirely within the protected space such that said light fixture does not protrude below the lower plane, thereby providing a protrusion-free ceiling surface that allows minimally-obstructed airflow, and permits close attachment of divider walls to the surface.
Claim 14
Dependent Claim
167 words
A grid element for a clean room ceiling structure for retaining filter panels having lower surfaces generally residing in a common lower plane, the rail member comprising: a body defining at least in part a protected space that is enclosed on an upper side by the body and does not extend below the lower plane; attachment means attached to the body for supporting filter panels, the attachment means being positioned entirely above the lower plane; and a closure strip attached to the body to define therewith a generally enclosed channel encompassing the light fixture, the closure strip being a light-transmissive lens, the attachment means being upwardly open channels that are free of obstructions immediately vertically thereabove, such that a filter panel may be installed from above, a light fixture residing entirely within the protected space such that said light fixture does not protrude below the lower plane, thereby providing a protrusion-free ceiling surface that allows minimally-obstructed airflow, and permits close attachment of divider walls to the surface.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2000-03-24 | 2000-09-23 | 2001-03-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2004-03-24 | 2004-09-23 | 2005-03-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2008-03-24 | 2008-09-23 | 2009-03-25 | $7700.00 | Window Closed / Lapsed |