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US5589599A Expired / Lapsed US ⏱️ 0.0 years remaining

Pyrolytic conversion of organic feedstock and waste

Assignee: Individual
•
Filing: 1994-06-07
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Granted: 1996-12-31
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Expires: 2014-06-07
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Abstract

Abstract A self-sustaining system and process for converting organic waste feedstreams into usable solid and gas end products includes a plurality of interconnected retorts, an apparatus for flash pyrolyzing the feedstream to form intermediate gas and solid products, a means for introducing a water spray to refine and cool the intermediate products, a means for separating the gas product from the solid product and a means for regenerating, and thereby further refining, the solid product. In a self-sustaining process, wastes which would otherwise be landfilled are converted to an activated carbon product and a combustible gas mixture of hydrogen, carbon monoxide, and lower hydrocarbons.

Inventors

  • 👤 Frederick G. McMullen
  • 👤 Dillon G. McMullen
  • 👤 Roger B. McMullen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 08:37
CPC Classifications
C; C10; C10B; C10B7/00; C10B7/10; C10B47/00; C10B47/28; C10B47/32; C10B47/44; C10B53/00; C10B53/02; Y; Y02; Y02E; Y02E50/00; Y02E50/10; Y02P; Y02P20/00; Y02P20/10; Y02P20/129; Y02P20/133; Y02W; Y02W10/00; Y02W10/30; Y02W10/37

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 120 words
A process for producing usable gaseous fuel and a carbonaceous an solid from a substantially organic feedstream such as municipal wastes comprising: subjecting the feedstream to flash pyrolysis at a temperature of from about 700° to about 2400° F. to form intermediate solid and gas products; subjecting the intermediate products to a series of water sprays thereby creating a superheated steam with at least the first of said water sprays and later water sprays cooling and condensing the products, scrubbing and contracting the gases, and forming a slurry with the solid product; separating the gas from the slurry; scrubbing and drying the gas to remove selected compounds; draining the water from the solid in the slurry; and drying the solid.
Claim 2
Dependent Claim 120 words
A process for producing usable gaseous fuel and a carbonaceous an solid from a substantially organic feedstream such as municipal wastes comprising: subjecting the feedstream to flash pyrolysis at a temperature of from about 700° to about 2400° F. to form intermediate solid and gas products; subjecting the intermediate products to a series of water sprays thereby creating a superheated steam with at least the first of said water sprays and later water sprays cooling and condensing the products, scrubbing and contracting the gases, and forming a slurry with the solid product; separating the gas from the slurry; scrubbing and drying the gas to remove selected compounds; draining the water from the solid in the slurry; and drying the solid.
Claim 3
Dependent Claim 43 words
The process set forth in claim 1 further including the steps of subjecting the dried solid to further pyrolysis, thereby liberating and cracking hydrocarbons entrained therein and forming additional hydrogen such that additional gas is formed; and separating the gas from the solid.
Claim 4
Dependent Claim 22 words
The process set forth in claim 1 further including the step of drying the substantially organic feedstream prior to said flash pyrolysis.
Claim 5
Dependent Claim 45 words
The process set forth in claim 1 further including the step of cooling said intermediate solid and gas products to a temperature of about 1500° to about 1000° F. after said flash pyrolysis and prior to subjecting said products to a series of water sprays.
Claim 6
Dependent Claim 90 words
A process for producing usable gaseous fuel and carbonaceous solid from a moist and substantially organic feedstream such as municipal wastes comprising: subjecting the feedstream to flash pyrolysis at a temperature of from about 700° F. to about 2400° F. to form intermediate products; forming a slurry by subjecting the intermediate products to a series of water sprays; separating gas from the slurry; scrubbing and drying the gas; draining the water from the slurry; recycling the water drained from the slurry to the water sprays; and drying the resultant solid.
Claim 7
Dependent Claim 90 words
A process for producing usable gaseous fuel and carbonaceous solid from a moist and substantially organic feedstream such as municipal wastes comprising: subjecting the feedstream to flash pyrolysis at a temperature of from about 700° F. to about 2400° F. to form intermediate products; forming a slurry by subjecting the intermediate products to a series of water sprays; separating gas from the slurry; scrubbing and drying the gas; draining the water from the slurry; recycling the water drained from the slurry to the water sprays; and drying the resultant solid.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-12-31 2000-07-01 2000-12-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-12-31 2004-07-01 2004-12-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-12-31 2008-07-01 2008-12-31 $7700.00 Window Closed / Lapsed

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