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US5564181A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of fabricating a laminated substrate assembly chips-first multichip module

Assignee: Charles Stark Draper Laboratory Inc
•
Filing: 1995-04-18
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Granted: 1996-10-15
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Expires: 2015-04-18
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Abstract

Abstract A laminated substrate assembly chip first multichip module and a method of making it includes a plurality of electronic components thinned to a predetermined thickness and mounting them on a fiat substrate in a precise position and orientation; a mechanical spacer layer including a cured film and an adhesive bonded to the flat surface of the substrate surrounding the components; the mechanical spacer layer having a thickness approximately equal to the predetermined thickness of the components and a pattern of holes in it corresponding with the precise position and orientation of the components mounted on the substrate; and a cover layer bonded over the mechanical layer and the tops of the components.

Inventors

  • 👤 Andrew Dineen
  • 👤 George V. Ives

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 23:11
CPC Classifications
H; H10; H10W; H10W90/00; H10W70/00; H10W70/60; H10W70/611; H10W70/614; H10W70/099; H10W70/67; H10W70/68; H10W70/682; H10W70/685; H10W72/00; H10W72/851; H10W72/874; H10W90/10; H10W90/701; H10W90/731; H10W90/734; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49133; Y10T29/49137; Y10T29/49146; Y10T29/49155; Y10T29/49156

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 110 words
A method of fabricating a laminated chips-first multichip module (MCM) comprising: mounting a plurality of electronic components all having a predetermined thickness to a flat substrate in a precise position and orientation; bonding on said substrate and about said components a mechanical spacer layer including a cured film and an adhesive having approximately said predetermined thickness and having a pattern of holes with the precise position and orientation of said components mounted on said substrate such that a substantially planar surface is defined by the tops of the components and the mechanical spacer layer; and bonding a cover layer over said mechanical spacer layer and the tops of said components.
Claim 2
Independent Claim 110 words
A method of fabricating a laminated chips-first multichip module (MCM) comprising: mounting a plurality of electronic components all having a predetermined thickness to a flat substrate in a precise position and orientation; bonding on said substrate and about said components a mechanical spacer layer including a cured film and an adhesive having approximately said predetermined thickness and having a pattern of holes with the precise position and orientation of said components mounted on said substrate such that a substantially planar surface is defined by the tops of the components and the mechanical spacer layer; and bonding a cover layer over said mechanical spacer layer and the tops of said components.
Claim 3
Dependent Claim 14 words
The method of claim 1 in which said components all have the same thickness.
Claim 4
Dependent Claim 14 words
The method of claim 1 in which said predetermined thickness is approximately 6 mils.
Claim 5
Dependent Claim 14 words
The method of claim 1 in which said mechanical spacer layer are polymeric materials.
Claim 6
Dependent Claim 20 words
The method of claim 1 in which the cured film and adhesive of said mechanical spacer layer are polymeric materials.
Claim 7
Dependent Claim 20 words
The method of claim 1 in which said mechanical spacer layer is equal to or greater than said predetermined thickness.
Claim 8
Dependent Claim 17 words
The method of claim 1 in which said holes are approximately the same size as said components.
Claim 9
Independent Claim 98 words
A method of fabricating a chips-first multichip module (MCM) comprising: trimming a plurality of electronic components to a predetermined thickness; mounting the bottoms of said components to a substrate; bonding on said substrate and about said components the bottom of a mechanical spacer layer having approximately said predetermined thickness and having a pattern of holes with the precise location and orientation of said components mounted on said substrate, the top of said spacer layer approximately flush with the tops of said components; and bonding a cover layer over said mechanical spacer layer and the tops of said components.
Claim 10
Independent Claim 98 words
A method of fabricating a chips-first multichip module (MCM) comprising: trimming a plurality of electronic components to a predetermined thickness; mounting the bottoms of said components to a substrate; bonding on said substrate and about said components the bottom of a mechanical spacer layer having approximately said predetermined thickness and having a pattern of holes with the precise location and orientation of said components mounted on said substrate, the top of said spacer layer approximately flush with the tops of said components; and bonding a cover layer over said mechanical spacer layer and the tops of said components.

References Cited (Backward Citations)

DE176581C Cited
US4216577A Cited
US4668314A Cited
US4635356A Cited
US5192682A Cited
US5365656A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-10-15 2000-04-15 2000-10-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-10-15 2004-04-15 2004-10-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-10-15 2008-04-15 2008-10-15 $7700.00 Window Closed / Lapsed

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