Battery support device

Claim 2

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail; a side wall extending upwardly from the outer edge of the base; and an integral outwardly-extending appendage on the side wall adapted to be attached to the upper surface of the side rail of the automobile.

Claim 3

The battery support device of claim 1, wherein the support tray further has an integral outwardly-extending arm on the side wall adapted to be attached to the vertical wall of the engine compartment.

Claim 4

The battery support device of claim 1, wherein the base further has an inner edge opposite the outer edge, a front edge, a front-outer corner where the front edge and the outer edge meet, and a front-inner corner where the front edge and the inner edge meet; and the support tray further has a substantially right-angled triangular front rib downwardly depending from the base near the front edge of the base, the substantially right-angled triangular front rib having a leg of the triangle downwardly depending from near the front-outer corner of the base, the front rib substantially extending from the front-outer corner of the base to the front-inner corner of the base.

Claim 5

The battery support device of claim 1, wherein the base further has an inner edge opposite the outer edge, a front edge, a rear edge opposite the front edge, a front-outer corner where the front edge and the outer edge meet, and a front-inner corner where the front edge and the inner edge meet; a substantially right-angled triangular front rib downwardly depending from the base near the front edge of the base, the substantially right-angled triangular front rib having a leg of the triangle downwardly depending from near the front-outer corner of the base, the front rib substantially extending from the front-outer corner of the base to the front-inner corner of the base; and a substantially right-angled triangular intermediate rib downwardly depending from the base rearward of and substantially parallel with the front rib, the substantially right-angled triangular intermediate rib having a leg of the triangle downwardly depending from near the outer edge of the base, the intermediate rib substantially extending from the outer edge of the base to the inner edge of the base.

Claim 6

The battery support device of claim 1, wherein the support tray is formed of fiber-glass-filled polypropylene and formed by an injection-molding technique.

Claim 7

The battery support device of claim 1, wherein the support tray further has an attachment structure for attaching a part selected from the group consisting of an air intake hose, a battery temperature sensor, a power distribution module, a support tray cover, a cruise control servo, and a battery cable.

Claim 8

The battery support device of claim 1, further comprising: a support tray cover attachable to the support tray for covering the battery, the support tray cover sized so that an air gap exists around the sides of the battery to provide a passageway for air to flow around the battery for cooling the battery; and an attachment structure on the battery support device for attaching an air intake hose to the battery support device.

Claim 9

The battery support device of claim 1, wherein the support tray further has an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail.

Claim 10

The battery support device of claim 8, wherein the outer bulk head has a U-shaped slot in the bottom to be used in attaching the battery support device to the side rail of the automobile.

Claim 11

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail and an inner edge opposite the outer edge; an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail; and an inner bulk head downwardly depending from the base, the inner bulk head being substantially parallel with the outer bulk head and inward of the outer bulk head.

Claim 12

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail and an inner edge opposite the outer edge; an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail; and an inner bulk head downwardly depending from the base, the inner bulk head being substantially parallel with the outer bulk head and inward of the outer bulk head.

Claim 13

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail; and an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail, the outer bulk head having a U-shaped slot in the bottom to be used in attaching the battery support device to the side rail of the automobile, the base having an aperture therein to provide access to the U-shaped slot in the outer bulk head.

Claim 14

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail; and an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail, the outer bulk head having a U-shaped slot in the bottom to be used in attaching the battery support device to the side rail of the automobile, the base having an aperture therein to provide access to the U-shaped slot in the outer bulk head.

Claim 15

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side, and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail, an inner edge opposite the outer edge, a front edge, a rear edge opposite the front edge, a front-outer corner where the front edge and the outer edge meet, and a front-inner corner where the front edge and the inner edge meet; a substantially right-angled triangular front rib downwardly depending from the base near the front edge of the base, the substantially right-angled triangular front rib having a leg of the triangle downwardly depending from near the front-outer corner of the base, the front rib substantially extending from the front-outer corner of the base to the front-inner corner of the base; a substantially right-angled triangular intermediate rib downwardly depending from the base rearward of and substantially parallel with the front rib, the substantially right-angled triangular intermediate rib having a leg of the triangle downwardly depending from near the outer edge of the base, the intermediate rib substantially extending from the outer edge of the base to the inner edge of the base; an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail; a side wall extending upwardly from the outer edge of the base; an integral outwardly-extending appendage on the side wall adapted to be attached to the upper surface of the side rail of the automobile; and an integral outwardly-extending arm on the side wall adapted to be attached to the vertical wall of the engine compartment.

Claim 16

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side, and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having a base having an outer edge for placement adjacent the side rail, an inner edge opposite the outer edge, a front edge, a rear edge opposite the front edge, a front-outer corner where the front edge and the outer edge meet, and a front-inner corner where the front edge and the inner edge meet; a substantially right-angled triangular front rib downwardly depending from the base near the front edge of the base, the substantially right-angled triangular front rib having a leg of the triangle downwardly depending from near the front-outer corner of the base, the front rib substantially extending from the front-outer corner of the base to the front-inner corner of the base; a substantially right-angled triangular intermediate rib downwardly depending from the base rearward of and substantially parallel with the front rib, the substantially right-angled triangular intermediate rib having a leg of the triangle downwardly depending from near the outer edge of the base, the intermediate rib substantially extending from the outer edge of the base to the inner edge of the base; an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail; a side wall extending upwardly from the outer edge of the base; an integral outwardly-extending appendage on the side wall adapted to be attached to the upper surface of the side rail of the automobile; and an integral outwardly-extending arm on the side wall adapted to be attached to the vertical wall of the engine compartment.

Claim 17

The battery support device of claim 12, wherein the support tray further includes an inner bulk head downwardly depending from the base, the inner bulk head being substantially parallel with the outer bulk head and inward of the outer bulk head.

Claim 18

The battery support device of claim 12, wherein the support tray is formed of fiber-glass-filled polypropylene and formed by an injection-molding technique.

Claim 19

The battery support device of claim 12, wherein the support tray further comprises an attachment structure for attaching a part selected from the group consisting of an air intake hose, a battery temperature sensor, a power distribution module, a support tray cover, a cruise control servo, and a battery cable.

Claim 20

The battery support device of claim 12, further comprising: a support tray cover attachable to the support tray for covering the battery, the support tray cover sized so that, when a battery is enclosed in the battery support device and the support tray cover is attached to the support tray, an air gap exists around the battery to provide a passageway for air to flow around the sides of the battery for cooling the battery; and an attachment structure on the battery support device for attaching an air intake hose to the battery support device.

Claim 21

The battery support device of claim 12, wherein the outer bulk head has a U-shaped slot in the bottom to be used in attaching the battery support device to the side rail of the automobile.

Claim 22

The battery support device of claim 17, wherein the base has an aperture therein to provide access to the U-shaped slot in the outer bulk head.

Claim 23

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side, and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having: a base having an outer edge for placement adjacent the side rail, an inner edge opposite the outer edge, a front edge, a rear edge opposite the front edge, a front-outer corner where the front edge and the outer edge meet, and a front-inner corner where the front edge and the inner edge meet; a substantially right-angled triangular front rib downwardly depending from the base near the front edge of the base, the substantially right-angled triangular front rib having a leg of the triangle downwardly depending from near the front-outer corner of the base, the front rib substantially extending from the front-outer corner of the base to the front-inner corner of the base; a substantially right-angled triangular intermediate rib downwardly depending from the base rearward of and substantially parallel with the front rib, the substantially right-angled triangular intermediate rib having a leg of the triangle downwardly depending from near the outer edge of the base, the intermediate rib substantially extending from the outer edge of the base to the inner edge of the base; an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail, the outer bulk head having a U-shaped slot in the bottom thereof; the base further having an aperture therein to provide access to the U-shaped slot in the outer bulk head; a side wall extending upwardly from the outer edge of the base; an integral outwardly-extending appendage on the side wall adapted to be attached to the upper surface of the side rail of the automobile; and an integral outwardly-extending arm on the side wall adapted to be attached to the vertical wall of the engine compartment.

Claim 24

A battery support device for supporting a battery in an automobile, the automobile having an engine compartment, the engine compartment having a side, and a side rail, the side rail having an upper surface, the upper surface having an outer side toward the side of the engine compartment, the engine compartment further having a vertical wall extending upwardly from the outer side of the upper surface of the side rail, the battery support device comprising: a one-piece support tray for supporting a battery, the support tray being attachable to the side rail of the automobile so that the battery is cantilevered off the side rail, the support tray having: a base having an outer edge for placement adjacent the side rail, an inner edge opposite the outer edge, a front edge, a rear edge opposite the front edge, a front-outer corner where the front edge and the outer edge meet, and a front-inner corner where the front edge and the inner edge meet; a substantially right-angled triangular front rib downwardly depending from the base near the front edge of the base, the substantially right-angled triangular front rib having a leg of the triangle downwardly depending from near the front-outer corner of the base, the front rib substantially extending from the front-outer corner of the base to the front-inner corner of the base; a substantially right-angled triangular intermediate rib downwardly depending from the base rearward of and substantially parallel with the front rib, the substantially right-angled triangular intermediate rib having a leg of the triangle downwardly depending from near the outer edge of the base, the intermediate rib substantially extending from the outer edge of the base to the inner edge of the base; an outer bulk head downwardly depending from the outer edge of the base adapted to abut against and be attached to the side rail, the outer bulk head having a U-shaped slot in the bottom thereof; the base further having an aperture therein to provide access to the U-shaped slot in the outer bulk head; a side wall extending upwardly from the outer edge of the base; an integral outwardly-extending appendage on the side wall adapted to be attached to the upper surface of the side rail of the automobile; and an integral outwardly-extending arm on the side wall adapted to be attached to the vertical wall of the engine compartment.