US5526625A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Building panel and buildings using the panel
Assignee: Building Solutions Pty Ltd
•
Filing: 1992-09-24
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Granted: 1996-06-18
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Expires: 2012-09-24
Abstract
Abstract A building panel (10, 85) having a core (13, 85) between facing sheets (11, 12, 88, 89) with parallel channels through the core (13, 85) which are used for structural framework (23, 26) of the building. Either of framing such as timber and steel, or concrete (87) can be interacted with the channels in construction of a building. The panels can be used as formwork for floors (131), ceilings, roofs and walls (102, 103, 109, 118) using concrete as the structural element.
Inventors
- 👤 Alan G. Emblin
- 👤 Ian A. Kilpatrick
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 01:31
CPC Classifications
E; E04; E04B; E04B2/00; E04B2/84; E04B2/86; E04B2/56; E04B2/70; E04B2/706; E04B2/707; E04C; E04C2/00; E04C2/30; E04C2/34; E04C2/36
Claims Analysis
Total Claims: 28
Claim 1
Independent Claim
157 words
A building comprising a plurality of panels wherein said panels comprise: first and second facing sheets which define the height and width of the panel; and core means located therebetween; the first and second sheets being bonded to the core means and spaced thereby wherein the core means is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge to edge thereof and the core means is recessed from the edges of the facing sheets; wherein the panels are one of being butted together edge to edge and being butted together edge to face, the intervening facing sheet is holed to interconnect a channel to the recessed edge, the butted panels enclosing respective spaces therebetween; and the upper recessed edges and the spaces enclosed between panels are filled with concrete forming vertical structural supporting elements and an upper integral peripheral edge beam.
Claim 2
Dependent Claim
157 words
A building comprising a plurality of panels wherein said panels comprise: first and second facing sheets which define the height and width of the panel; and core means located therebetween; the first and second sheets being bonded to the core means and spaced thereby wherein the core means is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge to edge thereof and the core means is recessed from the edges of the facing sheets; wherein the panels are one of being butted together edge to edge and being butted together edge to face, the intervening facing sheet is holed to interconnect a channel to the recessed edge, the butted panels enclosing respective spaces therebetween; and the upper recessed edges and the spaces enclosed between panels are filled with concrete forming vertical structural supporting elements and an upper integral peripheral edge beam.
Claim 3
Dependent Claim
28 words
A building as claimed in claim 1 wherein said concrete additionally extends through one or more channels within the panels and is integral with the peripheral edge beam.
Claim 4
Dependent Claim
30 words
A building as claimed in claim 1 wherein an edge-to-edge connection of adjoining panels comprises U-shaped connectors bridged between the panels and wherein the space therebetween is filled with concrete.
Claim 5
Dependent Claim
75 words
A building as claimed in claim 1 wherein an edge-to-face connection of adjoining panels comprises a U-shaped connector attached to the face of one panel by a base of the U-shaped connector, overlying a channel formed therein, the arms of each U-shaped connector are located in an edge recess of the adjoining panel and the channel and the recess are filled throughout by a body of concrete extending through holes in the intervening facing sheet.
Claim 6
Dependent Claim
41 words
A building as claimed in claim 1 wherein at least one panel stands over a concrete slab at the edge thereof with a reinforcement extending from the slab into one of a concrete filled space and a channel of the panel.
Claim 7
Dependent Claim
25 words
A building as claimed in claim 5 wherein a vertically extended reinforcement passes through one of the space and channel into the peripheral edge beam.
Claim 8
Independent Claim
171 words
A method of constructing a building using preformed panels, said preformed panels comprising first and second facing sheets which define the height and width of the panel; and core means located therebetween, the first and second sheets being bonded to the core means and spaced thereby, wherein the core means is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge to edge thereof and the core means is recessed from the edges of the facing sheets, which comprises: butting together selected ones of the panels wherein the panels are one of butted together edge to edge and butted together edge to face, and wherein the intervening facing sheet is holed to interconnect a channel to the recessed edge of the butted panel, said panels enclosing respective spaces therebetween; and filling the upper recessed edges and the spaces enclosed between the panels with concrete forming vertical structural supporting elements and an upper integral peripheral edge beam.
Claim 9
Independent Claim
171 words
A method of constructing a building using preformed panels, said preformed panels comprising first and second facing sheets which define the height and width of the panel; and core means located therebetween, the first and second sheets being bonded to the core means and spaced thereby, wherein the core means is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge to edge thereof and the core means is recessed from the edges of the facing sheets, which comprises: butting together selected ones of the panels wherein the panels are one of butted together edge to edge and butted together edge to face, and wherein the intervening facing sheet is holed to interconnect a channel to the recessed edge of the butted panel, said panels enclosing respective spaces therebetween; and filling the upper recessed edges and the spaces enclosed between the panels with concrete forming vertical structural supporting elements and an upper integral peripheral edge beam.
Claim 10
Dependent Claim
29 words
The method of building as claimed in claim 7 which comprises positioning a concrete reinforcement in the upper recessed edges and pouring concrete to form a structural beam therein.
Claim 11
Dependent Claim
39 words
The method of constructing a building as claimed in claim 7 which comprises additionally flowing the concrete through at least one channel within the panels to form additional structural supports which are also integral with the peripheral edge beam.
Claim 12
Dependent Claim
38 words
The method of constructing a building as claimed in claim 7 which comprises standing the panels edge-to-edge with U-shaped connectors bridged between the panels so as to leave the space therebetween free for the flow of the concrete.
Claim 13
Dependent Claim
74 words
A method of constructing a building as claimed in claim 7 which comprises standing the panels edge-to-face with U-shaped connectors attached to the face of one panel by respective bases of the panels, overlying a channel, wherein the arms of each U-shaped connector are located in an edge recess of an adjoining panel and the channel and filling the recess throughout by concrete flowing thereto and through holes formed in the intervening facing sheet.
Claim 14
Dependent Claim
60 words
A method of constructing a building as claimed in claim 7 which comprises standing a plurality of the panels edge-to-edge over a concrete slab with reinforcements projected therefrom which enter into at least one of said spaces and said channels and filling said spaces and channels with reinforcements therein with concrete so as to be integral with a perimeter beam.
Claim 15
Dependent Claim
28 words
A building as claimed in claim 12, wherein said concrete additionally extends through one or more channels within the panels and is integral with the peripheral edge beam.
Claim 16
Dependent Claim
31 words
A building as claimed in claim 12 wherein an edge-to-edge connection of adjoining panels comprises a U-shaped connector bridged between the panels and wherein the space therebetween is filled with concrete.
Claim 17
Dependent Claim
75 words
A building as claimed in claim 12, wherein an edge-to-face connection of adjoining panels comprises a U-shaped connector attached to the face of one panel by a base of the U-shaped connector, overlying a channel formed therein, the arms of each U-shaped connector are located in an edge recess of the adjoining panel and the channel and the recesses are filled throughout by a body of concrete extending through holes in the intervening facing sheet.
Claim 18
Dependent Claim
154 words
A building comprising a plurality of panels wherein said panels comprise: first and second facing sheets which define the height and width of the panel; and a core located therebetween; the first and second sheets being bonded to the core and spaced thereby wherein the core is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge to edge thereof and the core is recessed from the edges of the facing sheets; wherein the panels are one of being butted together edge to edge and being butted together edge to face, the intervening facing sheet is holed to interconnect a channel to the recessed edge, the butted panels enclosing respective spaces therebetween; and the upper recessed edges and the spaces enclosed between panels are filled with concrete forming vertical structural supporting elements and an upper integral peripheral edge beam.
Claim 19
Dependent Claim
154 words
A building comprising a plurality of panels wherein said panels comprise: first and second facing sheets which define the height and width of the panel; and a core located therebetween; the first and second sheets being bonded to the core and spaced thereby wherein the core is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge to edge thereof and the core is recessed from the edges of the facing sheets; wherein the panels are one of being butted together edge to edge and being butted together edge to face, the intervening facing sheet is holed to interconnect a channel to the recessed edge, the butted panels enclosing respective spaces therebetween; and the upper recessed edges and the spaces enclosed between panels are filled with concrete forming vertical structural supporting elements and an upper integral peripheral edge beam.
Claim 20
Dependent Claim
41 words
A building as claimed in claim 16, wherein at least one panel stands over a concrete slab at the edge thereof with a reinforcement extending from the slab into one of a concrete filled space and a channel of the panel.
Claim 21
Dependent Claim
25 words
A building as claimed in claim 17, wherein a vertically extended reinforcement passes through one of the space and channel into the peripheral edge beam.
Claim 22
Independent Claim
159 words
A method of constructing a building using preformed panels, said preformed panels comprising first and second facing sheets which determine the height of the panel and a core located therebetween; the first and second sheets being bonded to the core and spaced thereby, wherein the core is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge-to-edge thereof and the core is recessed from the edges of the facing sheets, which comprises: butting together selected ones of the panels wherein the panels are one of butted together edge-to-edge and butted together edge-to-face, and wherein the intervening facing sheet is holed to interconnect a channel to the recessed edge of the butted panel, said panels enclosing respective spaces therebetween; and filling the upper recessed edges and the spaces enclosed between the panels with concrete forming vertical structural support elements and an integral peripheral edge beam.
Claim 23
Independent Claim
159 words
A method of constructing a building using preformed panels, said preformed panels comprising first and second facing sheets which determine the height of the panel and a core located therebetween; the first and second sheets being bonded to the core and spaced thereby, wherein the core is crossed by a plurality of channels, spaced apart across the width of the panel and each extended across the height of the panel from edge-to-edge thereof and the core is recessed from the edges of the facing sheets, which comprises: butting together selected ones of the panels wherein the panels are one of butted together edge-to-edge and butted together edge-to-face, and wherein the intervening facing sheet is holed to interconnect a channel to the recessed edge of the butted panel, said panels enclosing respective spaces therebetween; and filling the upper recessed edges and the spaces enclosed between the panels with concrete forming vertical structural support elements and an integral peripheral edge beam.
Claim 24
Dependent Claim
29 words
The method of building as claimed in claim 19, which comprises positioning a concrete reinforcement in the upper recessed edges and pouring concrete to form a structural beam therein.
Claim 25
Dependent Claim
39 words
The method of constructing a building as claimed in claim 19, which comprises additionally flowing the concrete through at least one channel within the panels to form additional structural supports which are also integral with the peripheral edge beam.
Claim 26
Dependent Claim
38 words
The method of constructing a building as claimed in claim 19, which comprises standing the panels edge-to-edge with U-shaped connectors bridged between the panels so as to leave the space therebetween free for the flow of the concrete.
Claim 27
Dependent Claim
74 words
The method of constructing a building as claimed in claim 19 which comprises standing the panels edge-to-face with U-shaped connectors attached to the face of one panel by respective bases of the panels, overlying a channel, wherein the arms of each U-shaped connector are located in an edge recess of an adjoining panel and the channel and filling the recess throughout by concrete flowing thereto and through holes formed in the intervening facing sheet.
Claim 28
Dependent Claim
60 words
A method of constructing a building as claimed in claim 19 which comprises standing a plurality of the panels edge-to-edge over a concrete slab with reinforcements projected therefrom which enter into at least one of said spaces and said channels and filling said spaces and channels with reinforcements therein with concrete so as to be integral with a perimeter beam.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1999-06-18 | 1999-12-18 | 2000-06-18 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2003-06-18 | 2003-12-18 | 2004-06-18 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2007-06-18 | 2007-12-18 | 2008-06-18 | $7700.00 | Window Closed / Lapsed |