Energy dissipation features in air bag clousures

Claim 2

A one piece closure element for an inflatable air bag restraint module, said closure element comprising a homogeneous molded plastic member comprising: an upper wall and a side wall extending downward from a periphery of the upper wall, said upper wall having a break-open area defined by tear ways adapted to tear and form at least one door for releasing the air bag while leaving part of the peripheral area of the upper wall outside of the break-open area connected to the side wall when the air bag is expanded, said side wall including a thickened mounting portion for mounting said closure element to a housing of said module, said tear ways also defining a hinge section adapted to join said door with said side wall, said hinge section including; a) a hinge area whereat hinging of said door occurs and b) a thickened portion separate from said thickened mounting portion extending between said hinge area to said side wall whereat said hinge section is joined thereto, said thickened portion being adapted to prevent undesired closure tearing.

Claim 3

The closure element of claim 1 wherein said thickened portion is adapted to resist rotation of said door prior to the tearing action associated with opening of said closure having advanced to the end of the tear way and into said hinge section.

Claim 4

The closure element of claim 1 wherein said tear ways comprise thin regions in said face portion and form a generally H-shaped pattern defining at least two air bag release doors.

Claim 5

In an inflatable restraint system including an inflator device and a housing for accommodating a collapsed inflatable air bag, said system having an air bag opening wherethrough the air bag is deployable, the closure element of claim 14 wherein the thickness of the thickened portion is proportional to the rise rate of said inflator device.

Claim 6

The closure of claim 1 wherein the thickness of said thickened portion is proportional to the mass of said door.

Claim 7

The closure of claim 1 wherein the thickness of said thickened portion is inversely proportional to the tensile strength of the material of which said closure element is constructed.

Claim 8

A one piece closure element for an air bag deployment opening of an inflatable restraint system adapted to be integrated into a vehicle with the system including an inflator device and a housing for accommodating a collapsed inflatable air bag wherein said closure element comprises a homogeneous molded plastic member comprising: an upper wall and a side wall extending downward from a periphery of the upper wall, said upper wall having a break-open area defined by tear ways adapted to tear and form at least one door for releasing the air bag while leaving part of the peripheral area of the upper wall outside of the break-open area connected to the side wall when the air bag is expanded, said tear ways also defining a hinge section adapted to join said door with said side wall, said hinge section including; a) a hinge area whereat hinging of said door occurs, said hinge area being of a thinner thickness as compared to said door and b) a thickened portion extending between said hinge area to said side wall whereat said hinge section is joined thereto, said thickened portion being adapted to prevent undesired closure tearing and to resist rotation of said door prior to the tearing action associated with opening of said closure having advanced to the end of the tear way and into said hinge section.

Claim 9

A one piece closure element for an air bag deployment opening of an inflatable restraint system adapted to be integrated into a vehicle with the system including an inflator device and a housing for accommodating a collapsed inflatable air bag wherein said closure element comprises a homogeneous molded plastic member comprising: an upper wall and a side wall extending downward from a periphery of the upper wall, said upper wall having a break-open area defined by tear ways adapted to tear and form at least one door for releasing the air bag while leaving part of the peripheral area of the upper wall outside of the break-open area connected to the side wall when the air bag is expanded, said tear ways also defining a hinge section adapted to join said door with said side wall, said hinge section including; a) a hinge area whereat hinging of said door occurs, said hinge area being of a thinner thickness as compared to said door and b) a thickened portion extending between said hinge area to said side wall whereat said hinge section is joined thereto, said thickened portion being adapted to prevent undesired closure tearing and to resist rotation of said door prior to the tearing action associated with opening of said closure having advanced to the end of the tear way and into said hinge section.

Claim 10

The closure element of claim 7 wherein the thickness of said thickened portion is proportional to the rise rate of the inflator device.

Claim 11

The closure of claim 7 wherein the thickness of said thickened portion is proportional to the mass of said door.

Claim 12

The closure of claim 7 wherein the thickness of said thickened portion is inversely proportional to the tensile strength of the material of which said closure element is constructed.

Claim 13

A one piece closure element for an air bag deployment opening of an inflatable restraint system adapted to be integrated into a vehicle with the system including an inflator device and a housing for accommodating a collapsed inflatable air bag wherein said closure element comprises a homogeneous molded plastic member comprising: an upper wall and a side wall extending downward from a periphery of the upper wall, said upper wall having a break-open area defined by tear ways comprising thin regions in said face portion and forming a generally H-shaped pattern, said tear ways adapted to tear and form at least two air bag release doors for releasing the air bag while leaving part of the peripheral area of the upper wall outside of the break-open area connected to the side wall when the air bag is expanded, said tear ways also defining a hinge section adapted to join said door with said side wall, said hinge section including; a) a hinge area whereat hinging of said door occurs, said hinge area being of a thinner thickness as compared to said door and b) a thickened portion extending between said hinge area to said side wall whereat said hinge section is joined thereto, said thickened portion being adapted to prevent undesired closure tearing and to resist rotation of said door prior to the tearing action associated with opening of said closure having advanced to the end of the tear way and into said hinge section.

Claim 14

A one piece closure element for an air bag deployment opening of an inflatable restraint system adapted to be integrated into a vehicle with the system including an inflator device and a housing for accommodating a collapsed inflatable air bag wherein said closure element comprises a homogeneous molded plastic member comprising: an upper wall and a side wall extending downward from a periphery of the upper wall, said upper wall having a break-open area defined by tear ways comprising thin regions in said face portion and forming a generally H-shaped pattern, said tear ways adapted to tear and form at least two air bag release doors for releasing the air bag while leaving part of the peripheral area of the upper wall outside of the break-open area connected to the side wall when the air bag is expanded, said tear ways also defining a hinge section adapted to join said door with said side wall, said hinge section including; a) a hinge area whereat hinging of said door occurs, said hinge area being of a thinner thickness as compared to said door and b) a thickened portion extending between said hinge area to said side wall whereat said hinge section is joined thereto, said thickened portion being adapted to prevent undesired closure tearing and to resist rotation of said door prior to the tearing action associated with opening of said closure having advanced to the end of the tear way and into said hinge section.