Outboard motor with improved engine lubrication system

Claim 2

An internal combustion engine comprising a cylinder block which defines a cylinder, a crankshaft supported at least in part by said cylinder block, a piston slidably housed in said cylinder, a connecting rod having one end connected to said piston and having an opposite end connected to said crankshaft, a cylinder head mounted on said cylinder block, a camshaft at least partially supported by said cylinder head for rotation relative thereto, having an outer surface including a camshaft bearing surface having therein a groove which extends from said camshaft bearing surface to a point spaced from said camshaft bearing surface, and an oil conduit communicating between said oil pump outlet and said camshaft bearing surface such that said groove in said camshaft moves into and out of alignment with said oil conduit during each rotation of said camshaft, such that said groove receives oil from said oil conduit when said groove is aligned with said oil conduit, and such that said groove conducts oil received from said oil conduit along said camshaft to lubricate portions of said camshaft spaced from said camshaft bearing surface point.

Claim 3

An internal combustion engine as set forth in claim 1 wherein said oil conduit is defined in part by said cylinder head.

Claim 4

An internal combustion engine as set forth in claim 1 wherein said camshaft has a second bearing surface, and wherein said oil conduit also communicates with said second camshaft bearing surface.

Claim 5

An internal combustion engine comprising a cylinder block which defines a cylinder, a crankshaft bearing supported at least in part by said cylinder block, a crankshaft which is rotatably supported by said crankshaft bearing, a piston slidably housed in said cylinder, a connecting rod having one end connected to said piston and having an opposite end connected to said crankshaft, a cylinder head mounted on said cylinder block, a camshaft at least partially supported by said cylinder head for rotation relative thereto, an oil pump having an outlet, a first oil conduit communicating between said oil pump outlet and said crankshaft bearing, an oil filter communicating with said first oil conduit for filtering oil only in said first oil conduit, and a second oil conduit communicating between said oil pump outlet and said camshaft, oil in said second oil conduit being unfiltered between said pump outlet and said camshaft.

Claim 6

An internal combustion engine comprising a cylinder block which defines a cylinder, a crankshaft bearing supported at least in part by said cylinder block, a crankshaft which is rotatably supported by said crankshaft bearing, a piston slidably housed in said cylinder, a connecting rod having one end connected to said piston and having an opposite end connected to said crankshaft, a cylinder head mounted on said cylinder block, a camshaft at least partially supported by said cylinder head for rotation relative thereto, an oil pump having an outlet, a first oil conduit communicating between said oil pump outlet and said crankshaft bearing, an oil filter communicating with said first oil conduit for filtering oil only in said first oil conduit, and a second oil conduit communicating between said oil pump outlet and said camshaft, oil in said second oil conduit being unfiltered between said pump outlet and said camshaft.

Claim 7

An internal combustion engine as set forth in claim 4 wherein said first oil conduit is defined in part by said cylinder block.

Claim 8

An internal combustion engine as set forth in claim 5 wherein said first oil conduit is also defined in part by said cylinder head.

Claim 9

An internal combustion engine as set forth in claim 4 wherein said second oil conduit is defined in part by said cylinder head.

Claim 10

An internal combustion engine as set forth in claim 4 wherein said internal combustion engine comprises upper and lower crankshaft bearings which are supported at least in part by said cylinder block and which support said crankshaft, and wherein said first oil conduit communicates with both of said upper and lower crankshaft bearings.

Claim 11

An internal combustion engine as set forth in claim 4 wherein said camshaft has spaced bearing surfaces, and wherein said second oil conduit communicates with both of said camshaft bearing surfaces.

Claim 12

An internal combustion engine as set forth in claim 4 wherein said oil filter is mounted on said cylinder block.

Claim 13

An outboard motor comprising a driveshaft housing, a propeller rotatably supported by said driveshaft housing, an oil reservoir, and an internal combustion engine including a cylinder block which is supported by said driveshaft housing, which has a bottom surface, and which defines a cylinder, a crankshaft bearing supported at least in part by said cylinder block, a crankshaft which is rotatably supported by said crankshaft bearing and which is drivingly connected to said propeller, said crankshaft including a crankshaft bearing surface engaging said crankshaft bearing, said crankshaft also including a connecting rod bearing surface, and said crankshaft having therein an oil passageway extending from said crankshaft bearing surface to said connecting rod bearing surface, a piston slidably housed in said cylinder, a connecting rod having one end connected to said piston and having an opposite end connected to said crankshaft at said connecting rod bearing surface, a cylinder head mounted on said cylinder block, said cylinder head having a bottom surface, a camshaft at least partially supported by said cylinder head for rotation relative thereto, said camshaft having a lower end and an outer surface including upper and lower camshaft bearing surfaces, said outer surface having therein a groove which extends from said upper camshaft bearing surface to a point below said upper camshaft bearing surface, an oil pump which is mounted on said bottom surface of said cylinder head and which is driven by said lower end of said camshaft, said oil pump having an inlet and an outlet, a first oil conduit communicating between said oil reservoir and said oil pump inlet, a second oil conduit communicating between said oil pump outlet and said crankshaft bearing, a third oil conduit communicating between said oil pump outlet and said camshaft upper bearing surface, such that said groove in said camshaft moves into and out of alignment with said third oil conduit during each rotation of said camshaft, such that said groove receives oil from said third oil conduit when said groove is aligned with said third oil conduit, and such that said groove conducts oil received from said third oil conduit along said camshaft to lubricate portions of said camshaft below said upper camshaft bearing surface, an oil filter communicating with said second oil conduit for filtering oil only in said second oil conduit, said oil filter being the only oil filter communicating with said second and third oil conduits, and an oil pressure regulator valve mounted on said bottom surface of said cylinder block, said valve communicating with said second oil conduit upstream of said oil filter, said valve also communicating with said oil reservoir and allowing oil flow from said second oil conduit to said oil reservoir when the oil pressure in said second oil conduit is greater than a predetermined value.

Claim 14

An outboard motor comprising a driveshaft housing, a propeller rotatably supported by said driveshaft housing, an oil reservoir, and an internal combustion engine including a cylinder block which is supported by said driveshaft housing, which has a bottom surface, and which defines a cylinder, a crankshaft bearing supported at least in part by said cylinder block, a crankshaft which is rotatably supported by said crankshaft bearing and which is drivingly connected to said propeller, said crankshaft including a crankshaft bearing surface engaging said crankshaft bearing, said crankshaft also including a connecting rod bearing surface, and said crankshaft having therein an oil passageway extending from said crankshaft bearing surface to said connecting rod bearing surface, a piston slidably housed in said cylinder, a connecting rod having one end connected to said piston and having an opposite end connected to said crankshaft at said connecting rod bearing surface, a cylinder head mounted on said cylinder block, said cylinder head having a bottom surface, a camshaft at least partially supported by said cylinder head for rotation relative thereto, said camshaft having a lower end and an outer surface including upper and lower camshaft bearing surfaces, said outer surface having therein a groove which extends from said upper camshaft bearing surface to a point below said upper camshaft bearing surface, an oil pump which is mounted on said bottom surface of said cylinder head and which is driven by said lower end of said camshaft, said oil pump having an inlet and an outlet, a first oil conduit communicating between said oil reservoir and said oil pump inlet, a second oil conduit communicating between said oil pump outlet and said crankshaft bearing, a third oil conduit communicating between said oil pump outlet and said camshaft upper bearing surface, such that said groove in said camshaft moves into and out of alignment with said third oil conduit during each rotation of said camshaft, such that said groove receives oil from said third oil conduit when said groove is aligned with said third oil conduit, and such that said groove conducts oil received from said third oil conduit along said camshaft to lubricate portions of said camshaft below said upper camshaft bearing surface, an oil filter communicating with said second oil conduit for filtering oil only in said second oil conduit, said oil filter being the only oil filter communicating with said second and third oil conduits, and an oil pressure regulator valve mounted on said bottom surface of said cylinder block, said valve communicating with said second oil conduit upstream of said oil filter, said valve also communicating with said oil reservoir and allowing oil flow from said second oil conduit to said oil reservoir when the oil pressure in said second oil conduit is greater than a predetermined value.

Claim 15

An outboard motor as set forth in claim 11 wherein said second oil conduit is defined in part by said cylinder block.

Claim 16

An outboard motor as set forth in claim 12 wherein said second oil conduit is also defined in part by said cylinder head.

Claim 17

An outboard motor as set forth in claim 11 wherein said third oil conduit is defined in part by said cylinder head.

Claim 18

An outboard motor as set forth in claim 11 wherein said outboard motor comprises upper and lower crankshaft bearings supported at least in part by said cylinder block, wherein said crankshaft includes upper and lower crankshaft bearing surfaces respectively engaging said upper and lower crankshaft bearings, and wherein said second oil conduit communicates with both of said upper and lower crankshaft bearings.

Claim 19

An outboard motor as set forth in claim 15 wherein said oil passageway extends from said upper crankshaft bearing surface to said connecting rod bearing surface, wherein said crankshaft includes a second connecting rod bearing surface, and wherein said crankshaft has therein a second oil passageway extending from said lower crankshaft bearing surface to said second connecting rod bearing surface.

Claim 20

An outboard motor as set forth in claim 11 wherein said third oil conduit also communicates with said camshaft lower bearing surface.

Claim 21

An outboard motor as set forth in claim 11 wherein said oil filter is mounted on said cylinder block.