EGR valve with force balanced pintle

Claim 2

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an electrically controlled EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear electric actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said one of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle comprises a frustoconically tapered surface and said internal seat means comprises at least one seating surface that is at a radially inner open distal end of a pipe extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 3

An internal combustion engine as set forth in claim 1 characterized further in that said frustoconically tapered surface of said axially intermediate portion of said pintle causes said pintle to have a larger diameter portion at said another axial end of said pintle and a smaller diameter portion at said one axial end and said larger portion is closer to said inlet port than is said smaller diameter portion.

Claim 4

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an electrically controlled EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear electric actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said another of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle and said seat means are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, characterized further in that said internal seat means comprises respective seating surfaces at the radially inner open distal ends of respective pipes extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle, said respective pipes being diametrically opposite each other.

Claim 5

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an electrically controlled EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear electric actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said another of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle and said seat means are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, characterized further in that said internal seat means comprises respective seating surfaces at the radially inner open distal ends of respective pipes extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle, said respective pipes being diametrically opposite each other.

Claim 6

An internal combustion engine as set forth in claim 3 characterized further in that said respective seating surfaces at the radially inner distal ends of said respective pipes comprise ceramic-coated seats.

Claim 7

An internal combustion engine as set forth in claim 4 characterized further in that said pipes are non-perpendicular to the direction of linear positioning of said pintle.

Claim 8

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial end, of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 9

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial end, of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 10

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial ends of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, wherein said internal seat means is an open end portion of a pipe having a central axis at an acute angle to said pintle shaft axis and perpendicular to the surface of said axially intermediate portion of said pintle.

Claim 11

An internal combustion engine comprising exhaust gas recirculation (EGR) apparatus wherein a portion of the engine exhaust gas is recirculated in a controlled manner by an EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial ends of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, wherein said internal seat means is an open end portion of a pipe having a central axis at an acute angle to said pintle shaft axis and perpendicular to the surface of said axially intermediate portion of said pintle.

Claim 12

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said one of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle comprises a frustoconically tapered surface and said internal seat means comprises at least one seating surface that is at a radially inner open distal end of a pipe extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 13

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said one of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle comprises a frustoconically tapered surface and said internal seat means comprises at least one seating surface that is at a radially inner open distal end of a pipe extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 14

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said one of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle and said seat means are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, characterized further in that said internal seat means comprises respective seating surfaces at the radially inner open distal ends of respective pipes extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle, said respective pipes being diametrically opposite each other.

Claim 15

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by a linear actuator that positions said pintle linearly from closed position to open positions in accordance with a control signal applied to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with said exhaust inlet via said passage, characterized in that said housing comprises means to communicate said exhaust inlet to said one of said axial ends of said pintle to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said axially intermediate portion of said pintle and said seat means are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, characterized further in that said internal seat means comprises respective seating surfaces at the radially inner open distal ends of respective pipes extending from and through a side wall of said housing that circumferentially bounds a space containing said pintle, said respective pipes being diametrically opposite each other.

Claim 16

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial ends of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 17

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial ends of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet.

Claim 18

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial ends of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, wherein said internal seat means is an open end portion of a pipe having a central axis at an acute angle to said pintle shaft axis and perpendicular to the surface of said axially intermediate portion of said pintle.

Claim 19

An exhaust gas recirculation (EGR) valve for use in an internal combustion engine, wherein a portion of the engine exhaust gas is recirculated in a controlled manner by the EGR valve to dope a fresh air-fuel charge for the engine with some of the engine's exhaust gas, said EGR valve comprises a housing having an exhaust inlet to which engine exhaust is communicated, an exhaust outlet from which engine exhaust exits the valve to dope a fresh air-fuel charge, a passage extending through said housing between said exhaust inlet and said exhaust outlet, a pintle that is disposed on said housing within said passage and that is selectively linearly positionable within said housing by an actuator that positions said pintle from closed position to open positions linearly in accordance with a control input to the actuator, said pintle comprising opposite axial ends, a shaft extending from one of said axial ends to said actuator, another of said axial ends of said pintle being in communication with one of said exhaust inlet and outlet via said passage, characterized in that said housing comprises means to communicate said one of said exhaust inlet and outlet to said one of said axial ends of said pintle at least when said pintle is in closed position to provide at least some pressure-balancing of said pintle, said housing comprises internal seat means disposed within said passage axially intermediate said opposite axial ends of said pintle for coaction with a portion of said pintle that is axially intermediate said opposite axial ends of said pintle, and said internal seat means and said axially intermediate portion of said pintle are constructed and arranged such that the selective relative positioning of said pintle to said internal seat means selectively restricts the flow of exhaust gas from said exhaust inlet to said exhaust outlet, wherein said internal seat means is an open end portion of a pipe having a central axis at an acute angle to said pintle shaft axis and perpendicular to the surface of said axially intermediate portion of said pintle.