Elastomeric retroreflective structure

Claim 1

A method for forming a retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure, comprising the steps of: a) polymerizing a polymerizable material in a suitable mold to form a rigid, non-extensible prism array having valleys between said prisms, whereby said prisms can split along said valleys when a tensile force is applied to the retroreflective structure; and b) applying an elastomeric film to said rigid, non-extensible prism array, which allows the retroreflective structure to stretch while allowing the prisms to remain in position with respect to the elastomeric film, thereby forming the retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure.

Claim 2

A method for forming a retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure, comprising the steps of: a) polymerizing a polymerizable material in a suitable mold to form a rigid, non-extensible prism array having valleys between said prisms, whereby said prisms can split along said valleys when a tensile force is applied to the retroreflective structure; and b) applying an elastomeric film to said rigid, non-extensible prism array, which allows the retroreflective structure to stretch while allowing the prisms to remain in position with respect to the elastomeric film, thereby forming the retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure.

Claim 4

A method for forming a retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure, comprising the steps of: a) polymerizing a polymerizable material in a suitable mold to form a rigid, non-extensible prism array having a window side and facet sides having valleys between said prisms, whereby said prisms can split along said valleys when a tensile force is applied to the retroreflective structure; b) applying a release film to the window side; c) applying an optically reflective material to the facet sides; d) applying a first elastomeric film over the reflective material and bonding said array and reflective material to said elastomeric film, which allows the retroreflective structure to stretch while allowing the prisms to remain in position with respect to the elastomeric film; e) removing said release film; and f) applying an optically transparent elastomeric film to the window side of said prism array, thereby forming the retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure.

Claim 5

A method for forming a retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure, comprising the steps of: a) polymerizing a polymerizable material in a suitable mold to form a rigid, non-extensible prism array having a window side and facet sides having valleys between said prisms, whereby said prisms can split along said valleys when a tensile force is applied to the retroreflective structure; b) applying a release film to the window side; c) applying an optically reflective material to the facet sides; d) applying a first elastomeric film over the reflective material and bonding said array and reflective material to said elastomeric film, which allows the retroreflective structure to stretch while allowing the prisms to remain in position with respect to the elastomeric film; e) removing said release film; and f) applying an optically transparent elastomeric film to the window side of said prism array, thereby forming the retroreflective structure, which can be significantly stretched without significantly diminishing the retroreflective properties of the retroreflective structure.