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US5469033A Expired / Lapsed US ⏱️ 0.0 years remaining

Virtual hall-effect signal generating for a brushless sensorless electrical rotary machine

Assignee: CONDOR HOLDINGS Inc
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Filing: 1994-05-20
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Granted: 1995-11-21
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Expires: 2014-05-20
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Abstract

Abstract Electronic solid state circuitry is provided which takes the place of Hall-effect sensors in brushless DC motors, providing output signals substantially the same as those of Hall-effect sensors. The Hall-effect sensors in existing motors may be deactivated or removed and functionally replaced by the solid state circuit. The circuit may include a number of D flip flops and a NAND gate connected to a voltage controlled oscillator by a switch which is part of a start up circuit. A direction reverse circuit, a sampling logic circuit (to determine which phase is non-energized at a particular point in time), and a commutation error detector circuit are also preferably provided. New motors utilizing the circuitry have increased reliability and precise velocity regulation.

Inventors

  • 👤 Hao Huang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 05:23
CPC Classifications
H; H02; H02P; H02P6/00; H02P6/14; H02P6/16; H02P6/18; H02P6/185

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 81 words
A method of enhancing a brushless DC motor having a plurality of Hall-effect sensors and a frequency-to-voltage conversion circuit comprising the steps of: (a) deactivating or removing the Hall-effect sensors and the frequency-to-voltage conversion circuit; and (b) connecting a commutation error detector circuit and the DC motor to a voltage controlled oscillator and operatively connecting a solid-state circuit to the voltage controlled oscillator to provide output signals substantially the same as the Hall-effect sensors to thereby functionally replace the Hall-effect sensors.
Claim 2
Independent Claim 81 words
A method of enhancing a brushless DC motor having a plurality of Hall-effect sensors and a frequency-to-voltage conversion circuit comprising the steps of: (a) deactivating or removing the Hall-effect sensors and the frequency-to-voltage conversion circuit; and (b) connecting a commutation error detector circuit and the DC motor to a voltage controlled oscillator and operatively connecting a solid-state circuit to the voltage controlled oscillator to provide output signals substantially the same as the Hall-effect sensors to thereby functionally replace the Hall-effect sensors.
Claim 3
Dependent Claim 30 words
A method as recited in claim 1 wherein step (b) is practiced by operatively connecting a plurality of D flip flops and a NAND gate to the voltage controlled oscillator.
Claim 4
Dependent Claim 32 words
A method as recited in claim 2 wherein step (b) is practiced in part by connecting a switch between the voltage controlled oscillator and a CP input of each D flip flop.
Claim 5
Dependent Claim 29 words
A method as recited in claim 3 wherein step (b) is further practiced by operatively connecting the CP inputs of three D flip flops to the voltage controlled oscillator.
Claim 6
Dependent Claim 29 words
A method as recited in claim 1 comprising the further step (c) of connecting a direction reverse circuit to the solid-state circuit connected by the practice of step (b).
Claim 7
Dependent Claim 21 words
A method as recited in claim 1 comprising the further step (d) of connecting a start-up circuit to the solid-state circuit.
Claim 8
Dependent Claim 27 words
A method as recited in claim 6 wherein step (d) is practiced in part by connecting a rotor alignment circuit to the solid-state circuit of step (b).
Claim 9
Dependent Claim 48 words
A method as recited in claim 1 comprising the further step (e) of connecting sampling logic to the solid-state circuit of step (b) to construct sampling logic from the outputs of the solid-state circuit of step (b) so that which phase is a non-energized phase may be determined.
Claim 10
Dependent Claim 36 words
A method as recited in claim 1 wherein step (b) is practiced by connecting a plurality of inverters connected to an AND gate, or a programmable logic chip, to an ML 4410 or ML 4411 chip.
Claim 11
Dependent Claim 98 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors: and wherein said virtual Hall signal generator comprises a programmable logic chip connected to an ML 4410 or ML 4411 chip.
Claim 12
Dependent Claim 98 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors: and wherein said virtual Hall signal generator comprises a programmable logic chip connected to an ML 4410 or ML 4411 chip.
Claim 13
Dependent Claim 30 words
A machine as recited in claim 10 wherein said virtual Hall signal generator circuit comprises a plurality of D flip flops, each having a CP input; and a NAND gate.
Claim 14
Dependent Claim 23 words
A machine as recited in claim 10 further comprising a direction reverse circuit connected to said solid state virtual Hall signal generator circuit.
Claim 15
Dependent Claim 23 words
A machine as recited in claim 10 further comprising a commutation error detector circuit connected to the input of said voltage controlled oscillator.
Claim 16
Dependent Claim 120 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors; and a sampling logic circuit connected to the outputs of the virtual Hall signal generator circuit to construct sampling logic from the outputs of the solid state virtual Hall signal generator circuit so that which phase is a non-energized phase may be determined.
Claim 17
Dependent Claim 120 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors; and a sampling logic circuit connected to the outputs of the virtual Hall signal generator circuit to construct sampling logic from the outputs of the solid state virtual Hall signal generator circuit so that which phase is a non-energized phase may be determined.
Claim 18
Dependent Claim 33 words
A machine as recited in claim 14 wherein said virtual Hall signal generator circuit comprises a plurality of inverters, each connected to an AND gate and to a brushless DC gate drive circuit.
Claim 19
Dependent Claim 122 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors; and comprising a plurality of D flip flops, each having a CP input; and a NAND gate; and a start-up circuit connected to the machine, including a switch for connecting said voltage controlled oscillator output signal to said CP inputs of said D flip flops.
Claim 20
Dependent Claim 122 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors; and comprising a plurality of D flip flops, each having a CP input; and a NAND gate; and a start-up circuit connected to the machine, including a switch for connecting said voltage controlled oscillator output signal to said CP inputs of said D flip flops.
Claim 21
Dependent Claim 26 words
A machine as recited in claim 16 wherein said start-up circuit comprises a rotor alignment circuit connected to said solid state virtual Hall signal generator circuit.
Claim 22
Dependent Claim 107 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors; and a direction reverse circuit connected to said solid state virtual Hall signal generator circuit; and a connotation error detector circuit connected to the input of said voltage controlled oscillator.
Claim 23
Dependent Claim 107 words
A brushless sensorless electrical rotary machine comprising: a rotor and a stator and including a plurality of windings driven by a multiphase inverter for selectively energizing said windings in sequence; a voltage controlled oscillator for controlling the frequency of the multiphase inverter, and having an output and an input; a solid state virtual Hall signal generator circuit operatively connected to the voltage controlled oscillator output to provide output signals substantially the same as those of Hall-effect sensors; and a direction reverse circuit connected to said solid state virtual Hall signal generator circuit; and a connotation error detector circuit connected to the input of said voltage controlled oscillator.
Claim 24
Dependent Claim 48 words
A machine as recited in 18 further comprising a sampling logic circuit connected to the outputs of the virtual Hall signal generator circuit to construct sampling logic from the outputs of the virtual Hall signal generator circuit so that which phase is a non-energized phase may be determined.
Claim 25
Dependent Claim 48 words
A machine as recited in 18 further comprising a sampling logic circuit connected to the outputs of the virtual Hall signal generator circuit to construct sampling logic from the outputs of the virtual Hall signal generator circuit so that which phase is a non-energized phase may be determined.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-11-20 1999-05-22 1999-11-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-11-20 2003-05-22 2003-11-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-11-20 2007-05-22 2007-11-21 $7700.00 Window Closed / Lapsed

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