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US5459360A Expired / Lapsed US ⏱️ 0.0 years remaining

Piston-mounted power generator, especially for telemetry systems

Assignee: Cummins Engine IP Inc
•
Filing: 1994-01-14
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Granted: 1995-10-17
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Expires: 2014-01-14
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Abstract

Abstract A piston-mounted power generator has a piston-mounted magnet unit (1) formed of a coil (2) with a permanent magnet core (3) that is fitted with pole extensions (5, 6). The unit (1) is mounted to the piston skirt (8) with the pole extensions having a small clearance from the inner wall (10) of the piston cylinder formed by cylinder wall liner (12). Shallow grooves (14) are machined into the cylinder wall (10). The grooves (14) have a crescent-shaped longitudinal cross section, that extends circumferentially in the cylinder wall (10) for a distance that is only slightly longer than the width of the pole extensions. The width of each groove (14) is equal to the spacing between the pole extensions (5, 6) and the axial spacing between the adjacent pairs of grooves (14) is equal to the thickness of the pole extensions (5, 6). Electrical power is generated in the coil 2 by the rapid change in flux in the magnetic circuit linked through it as the effective gap between the poles and wall changes as the poles (5, 6) pass each of the grooves (14) and is maximized when the spacing of the poles and grooves results in the magnetic circuit being made and broken simultaneously at both poles. Transducers and telemetry modules (TTM) can be mounted within the interior of the piston and electrically connect to the coil to be powered thereby. To increase the power generated, the grooves (14') can be backfilled with a nonmagnetic material (15) by flame-spraying or the like. For special pistons, annular grooves can be used instead ones having the preferred crescent shape.

Inventors

  • 👤 Richard G. Varo
  • 👤 Steven A. Archuleta

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 10:40
CPC Classifications
H; H02; H02K; H02K35/00; H02K35/06; F; F02; F02B; F02B63/00; F02B63/04; F02B63/041; G; G01; G01M; G01M15/00; G01M15/02; G01M15/04; G01M15/042; G01M15/048; H02K7/00; H02K7/14

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 136 words
A piston-mounted power generator comprising a permanent magnet unit, having a coil and magnet with a pair of axially spaced pole extensions, mounted to a skirt of a reciprocating piston, and shallow grooves formed in a facing wall of a cylinder within which the piston is mounted for reciprocation and which have an axial spacing corresponding to that of said pole extensions of the magnet; wherein said pole extensions have a radial clearance relative to the facing wall of the cylinder to enable a magnet circuit to be created through the cylinder wall from one pole extension to the other when each of the grooves is disposed between the pole extensions; and wherein each of the grooves has a depth sufficient to break said magnet circuit when each groove radially overlies one of the pole extensions.
Claim 2
Dependent Claim 136 words
A piston-mounted power generator comprising a permanent magnet unit, having a coil and magnet with a pair of axially spaced pole extensions, mounted to a skirt of a reciprocating piston, and shallow grooves formed in a facing wall of a cylinder within which the piston is mounted for reciprocation and which have an axial spacing corresponding to that of said pole extensions of the magnet; wherein said pole extensions have a radial clearance relative to the facing wall of the cylinder to enable a magnet circuit to be created through the cylinder wall from one pole extension to the other when each of the grooves is disposed between the pole extensions; and wherein each of the grooves has a depth sufficient to break said magnet circuit when each groove radially overlies one of the pole extensions.
Claim 3
Dependent Claim 17 words
A piston-mounted power generator according to claim 1, wherein said grooves are crescent-shaped in longitudinal cross section.
Claim 4
Dependent Claim 17 words
A piston-mounted power generator according to claim 2, wherein said grooves are filled with a nonmagnetic material.
Claim 5
Dependent Claim 13 words
A piston-mounted power generator according to claim 1, wherein said grooves are annular.
Claim 6
Dependent Claim 17 words
A piston-mounted power generator according to claim 4, wherein said grooves are filled with a nonmagnetic material.
Claim 7
Dependent Claim 17 words
A piston-mounted power generator according to claim 1, wherein said grooves are filled with a nonmagnetic material.
Claim 8
Dependent Claim 36 words
A piston-mounted power generator according to claim 1, wherein a transducer and telemetry module is mounted within the piston and is electrically connected to the coil of the magnet unit so as to be powered thereby.
Claim 9
Dependent Claim 17 words
A piston-mounted power generator according to claim 7, wherein said grooves are crescent-shaped in longitudinal cross section.
Claim 10
Dependent Claim 17 words
A piston-mounted power generator according to claim 8, wherein said grooves are filled with a nonmagnetic material.
Claim 11
Dependent Claim 13 words
A piston-mounted power generator according to claim 7, wherein said grooves are annular.
Claim 12
Dependent Claim 17 words
A piston-mounted power generator according to claim 10, wherein said grooves are filled with a nonmagnetic material.
Claim 13
Dependent Claim 48 words
A piston-mounted power generator according to claim 1, wherein the magnet unit forms part of annular generator and telemetry module assembly, said assembly having a ting-shaped body which is mounted to the underside of the piston skin and within which said magnet unit and a transmitter are provided.
Claim 14
Dependent Claim 20 words
A piston-mounted power generator according to claim 12, wherein a thermocouple conditioner/switch unit is also provided within said ring-shaped body.
Claim 15
Dependent Claim 26 words
A piston-mounted power generator according to claim 12, further comprising a rectifier circuit having means for optimizing output voltage from the coil by minimizing source impedance.
Claim 16
Dependent Claim 66 words
A piston-mounted power generator according to claim 14, wherein said means for optimizing comprises a capacitor which forms a tuned circuit in conjunction with the inductance of the coil of the magnet unit at a mean pulse frequency which corresponds to an engine idle speed so as to form a resonant circuit with an overall impedance that is close to the DC resistance of the coil.
Claim 17
Dependent Claim 32 words
A piston-mounted power .generator according to claim 14, wherein said rectifier circuit comprises a diode bridge, at least one smoothing capacitor and a voltage regulator for rectification and regulation of coil output.
Claim 18
Dependent Claim 26 words
A piston-mounted power generator according to claim 1, further comprising a rectifier circuit having means for optimizing output voltage from the coil by minimizing source impedance.
Claim 19
Dependent Claim 66 words
A piston-mounted power generator according to claim 17, wherein said means for optimizing comprises a capacitor which forms a tuned circuit in conjunction with the inductance of the coil of the magnet unit at a mean pulse frequency which corresponds to an engine idle speed so as to form a resonant circuit with an overall impedance that is close to the DC resistance of the coil.
Claim 20
Dependent Claim 32 words
A piston-mounted power generator according to claim 17, wherein said rectifier circuit comprises a diode bridge, at least one smoothing capacitor and a voltage regulator for rectification and regulation of coil output.

References Cited (Backward Citations)

US3065366A Cited
US3105153A Cited
US3206609A Cited
US4019103A Cited
US4631455A Cited
US5179304A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-10-16 1999-04-17 1999-10-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-10-16 2003-04-17 2003-10-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-10-16 2007-04-17 2007-10-17 $7700.00 Window Closed / Lapsed

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