Modular card processing system

Claim 2

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, the takeup means including a variable force biasing means having a spring and cam arrangement for placing the forms under substantially constant tension during the takeup process; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.

Claim 3

An inserter module in accordance with claim 1, further including mounting means for interchangeably mounting said printer so as to allow interchangeable use of different printers.

Claim 4

An inserter module in accordance with claim 2, further including printer guide means for guiding said serially connected card carrier forms as they enter and exit said printer, said form guide means being mounted above said printer.

Claim 5

An inserter module in accordance with claim 1, wherein said takeup means provides for accumulation of at least one form between the printer means and the bursting means.

Claim 6

An inserter module in accordance with claim 1, further comprising a takeup arm, and wherein the variable force biasing means applies a variable force on the takeup arm.

Claim 7

An inserter module in accordance with claim 1, wherein printing on the forms occurs while forms are being burst and inserted.

Claim 8

An inserter module in accordance with claim 1, wherein said takeup means includes a takeup arm wherein the spring and cam arrangement act on the takeup arm to affect tension caused by the takeup arm on the card carrier forms.

Claim 9

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer; bursting means for separating said serially connected carrier forms after printing; inserter means for attaching said processed cards to associated printed carrier forms; and mounting means for interchangeably mounting said printer so as to allow interchangeable use of different printers, wherein the mounting means includes a printer carriage mounted on guide means for reciprocal movement of said carriage into and out of said chassis, said carriage including a horizontal support surface.

Claim 10

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer; bursting means for separating said serially connected carrier forms after printing; inserter means for attaching said processed cards to associated printed carrier forms; and mounting means for interchangeably mounting said printer so as to allow interchangeable use of different printers, wherein the mounting means includes a printer carriage mounted on guide means for reciprocal movement of said carriage into and out of said chassis, said carriage including a horizontal support surface.

Claim 11

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printer thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer; bursting means for separating said serially connected carrier forms after printing; inserter means for attaching said processed cards to associated printed carrier forms; mounting means for interchangeably mounting said printer so as to allow interchangeable use of different printers; and printer guide means for guiding said serially connected card carrier forms as they enter and exit said printer, said form guide means being mounted above said printer, wherein said printer guide means is removably supported on a shaft of a printer platen so as to allow removal from the printer.

Claim 12

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printer thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer; bursting means for separating said serially connected carrier forms after printing; inserter means for attaching said processed cards to associated printed carrier forms; mounting means for interchangeably mounting said printer so as to allow interchangeable use of different printers; and printer guide means for guiding said serially connected card carrier forms as they enter and exit said printer, said form guide means being mounted above said printer, wherein said printer guide means is removably supported on a shaft of a printer platen so as to allow removal from the printer.

Claim 13

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, said takeup means includes pivotal means for maintaining substantially uniform tension across a width of the form so as to compensate for any skewing of the forms due to misalignment of the printer means and the inserter means; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.

Claim 14

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, said takeup means includes pivotal means for maintaining substantially uniform tension across a width of the form so as to compensate for any skewing of the forms due to misalignment of the printer means and the inserter means; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.

Claim 15

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, said takeup means includes an elongated arcuate portion engaging a form across the width of the form, the elongated arcuate portion being pivotal about two axes; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.

Claim 16

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, said takeup means includes an elongated arcuate portion engaging a form across the width of the form, the elongated arcuate portion being pivotal about two axes; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.

Claim 17

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, said takeup means includes variable biasing means for placing the forms under substantially constant tension during the takeup process, wherein the variable biasing means has a spring and cam arrangement and the cam has an arcuate surface; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.

Claim 18

An inserter module attaching processed cards to associated card carrier forms having predetermined cardholder information printed thereon, including: a chassis; printer means for printing predetermined cardholder information on serially connected card carrier forms; takeup means for maintaining proper takeup of said serially connected carrier forms as they exit said printer, said takeup means includes variable biasing means for placing the forms under substantially constant tension during the takeup process, wherein the variable biasing means has a spring and cam arrangement and the cam has an arcuate surface; bursting means for separating said serially connected carrier forms after printing; and inserter means for attaching said processed cards to associated printed carrier forms.