Convertible hat with a foldable visor and associated method

Claim 2

A hat comprising: a) a shell of general hemispherical shape having an open bottom defining a peripheral edge around said open bottom and an interior; b) a visor flexibly attached along said peripheral edge and extending substantially perpendicularly away from said shell, said visor having an inside edge attached to the periphery of said shell and an outside edge; and c) said visor having a plurality of fold lines extending substantially perpendicularly from said peripheral edge and extending from said inside to said outside edge, to facilitate said visor being folded in an accordion style along said fold lines and tucked into said interior of said shell.

Claim 3

The hat of claim 1 further comprising a head liner operably attached to said interior of said shell along said peripheral edge.

Claim 4

The hat of claim 1 wherein said visor has an arcuate transverse cross-section to bias said visor into an unfolded position.

Claim 5

The hat of claim 1 wherein said visor includes a plurality of flexible sew-tabs integrally formed along said inside edge of said visor and defining outermost sew-tabs, said sew-tabs extending substantially at right angles to said visor when said visor is unfolded, and the intersection of said tabs and said inside edge of said visor forming a living hinge to facilitate folding said visor into said interior of said shell.

Claim 6

The hat of claim 4, further comprising: a) an elongated drawstring system operably attached to said visor, said visor having opposing first and second ends, and wherein said drawstring system is operably connected to said shell along said peripheral edge; b) said drawstring system including a drawstring and a fastener for operatively adjusting the length of said drawstring, said drawstring having two sections, each having a first end and a second end, said first end of each of said two drawstring sections being operably attached to said visor at one of said first end or second end of said visor; c) said shell having a channel along said peripheral edge, said drawstring sections being slidably disposed within said channel; d) said second ends of each of said drawstring sections extending from said channel and being operably connected together by said fastener; and e) said fastener being adjustable in said drawstring system to operatively shorten said peripheral edge to substantially close said open bottom of said shell.

Claim 7

The hat of claim 5, wherein said first end of each of said two drawstring sections are operably attached to said outermost sew-tabs at one of said first end or second end of said visor.

Claim 8

The hat of claim 1, wherein: a) said visor has a top surface and a bottom surface; and b) said plurality of fold lines comprise continuous aligned linear indentations along said top surface and bottom surface.

Claim 9

The hat of claim 1, wherein: a) said visor has a top surface and a bottom surface; and b) said plurality of fold lines comprise continuous linear indentations along said bottom surface.

Claim 10

The hat of claim 1 wherein said visor is made of a resilient material.

Claim 11

The hat of claim 1, wherein: a) said visor has a top surface and a bottom surface; b) said visor is made of a resilient material; and c) said visor has a cloth material covering on said top surface and said bottom surface.

Claim 14

A hat comprising: a) a shell of general hemispherical shape having an open bottom defining a peripheral edge around said open bottom and an interior; b) a visor flexibly attached along said peripheral edge and extending substantially perpendicularly away from said shell, said visor having an inside edge connected to the peripheral edge of said shell, an outside edge, a first end and a second end, and a plurality of fold lines extending perpendicularly from said peripheral edge, and extending from said inside edge to said outside edge; c) an elongated drawstring system operably attached to said visor and operably connected to said shell along said peripheral edge; d) said drawstring system including a drawstring and a fastener for operatively adjusting the length of said drawstring, said drawstring having two sections, each having a first end and a second end, said first end of each of said two drawstring sections being operably attached to said visor at one of said first end or second end of said visor; e) said shell having a channel along said peripheral edge, said drawstring sections being slidably disposed within said channel; f) said second ends of each of said drawstring sections extending from said channel and being operably connected together by said fastener; g) said fastener being adjustable in said drawstring system to operatively shorten said peripheral edge to substantially close said open bottom of said shell; and h) said visor being foldable along said fold lines so that it can be tucked into the interior of said shell and retained therein by adjusting said fastener to close said open bottom.

Claim 15

A hat comprising: a) a shell of general hemispherical shape having an open bottom defining a peripheral edge around said open bottom and an interior; b) a visor flexibly attached along said peripheral edge and extending substantially perpendicularly away from said shell, said visor having an inside edge connected to the peripheral edge of said shell, an outside edge, a first end and a second end, and a plurality of fold lines extending perpendicularly from said peripheral edge, and extending from said inside edge to said outside edge; c) an elongated drawstring system operably attached to said visor and operably connected to said shell along said peripheral edge; d) said drawstring system including a drawstring and a fastener for operatively adjusting the length of said drawstring, said drawstring having two sections, each having a first end and a second end, said first end of each of said two drawstring sections being operably attached to said visor at one of said first end or second end of said visor; e) said shell having a channel along said peripheral edge, said drawstring sections being slidably disposed within said channel; f) said second ends of each of said drawstring sections extending from said channel and being operably connected together by said fastener; g) said fastener being adjustable in said drawstring system to operatively shorten said peripheral edge to substantially close said open bottom of said shell; and h) said visor being foldable along said fold lines so that it can be tucked into the interior of said shell and retained therein by adjusting said fastener to close said open bottom.