← Back to Patent Explorer
US5433167A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing silicon-carbide single crystals by sublimation recrystallization process using a seed crystal

Assignee: Sharp Corp
•
Filing: 1993-11-23
•
Granted: 1995-07-18
•
Expires: 2013-11-23
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract There is provided a method of producing a high-quality n-type, 6H silicon carbide single crystal with good reproducibility. A silicon carbide single crystal substrate having a growth orientation of <0001>, as a seed crystal, is mounted to an inner surface of a cover of a graphite crucible. A source material includes a high-purity silicon carbide powder having an impurity proportion of not more than 1 ppm and an aluminum powder of 50 ppm relative to the silicon carbide powder. The source material is loaded into the graphite crucible. The graphite crucible is closed with a seed crystal-mounted cover placed in a double quartz tube. Ar gas and N 2 gas are caused to flow in the double quartz tube. Temperature of the silicon carbide powder and aluminum powder is controlled to 2300° C., and temperature of the silicon carbide single crystal substrate to 2200° C.; and interior of the double quartz tube is controlled to 30 torr. Silicon carbide single crystal growth is effected on the seed crystal under these conditions. A high-quality n-type, 6H silicon carbide single crystal is thus obtained which has a uniform crystal structure with little defect, if any, throughout its structure, from the substrate surface to the outermost grown surface, and has a specific resistance of 0.5 Ωcm.

Inventors

  • 👤 Katsuki Furukawa
  • 👤 Yoshimitsu Tajima
  • 👤 Akira Suzuki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 13:38
CPC Classifications
C; C30; C30B; C30B23/00; C30B23/02; C30B23/002; C30B29/00; C30B29/10; C30B29/36

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 73 words
A method of producing a 6H- silicon carbide single crystal of an n-type, comprising the step of: growing the n-type silicon carbide single crystal by a sublimation recrystallization method using a seed crystal and a source material, said source material being a silicon carbide powder which contains an aluminum thereto in a proportion of 20 weight ppm to 100 weight ppm relative to the silicon carbide powder, under an nitrogen-containing inert gas atmosphere.
Claim 2
Independent Claim 73 words
A method of producing a 6H- silicon carbide single crystal of an n-type, comprising the step of: growing the n-type silicon carbide single crystal by a sublimation recrystallization method using a seed crystal and a source material, said source material being a silicon carbide powder which contains an aluminum thereto in a proportion of 20 weight ppm to 100 weight ppm relative to the silicon carbide powder, under an nitrogen-containing inert gas atmosphere.
Claim 3
Dependent Claim 38 words
A method of producing an n-type silicon carbide single crystal as set forth in claim 1, wherein: the aluminum in the source material is provided as one form of aluminum metal, aluminum oxide, aluminum nitride, and aluminum-silicon alloy.
Claim 4
Dependent Claim 43 words
A method of producing an n-type silicon carbide single crystal as set forth in claim 1, wherein: a silicon carbide powder constituent of the source material is a high purity silicon carbide powder whose impurity content is not more than 1 weight ppm.
Claim 5
Dependent Claim 43 words
A method of producing an n-type silicon carbide single crystal as set forth in claim 2, wherein: a silicon carbide powder constituent of the source material is a high purity silicon carbide powder whose impurity content is not more than 1 weight ppm.
Claim 6
Independent Claim 61 words
A method of producing a 6H- silicon carbide single crystal of an n-type, comprising the step of: growing the n-type silicon carbide single crystal by a sublimation recrystallization method using a seed crystal and a source material, said source material being a silicon carbide powder containing 20 weight ppm to 100 weight ppm of aluminum, under an nitrogen-containing inert gas atmosphere.
Claim 7
Independent Claim 61 words
A method of producing a 6H- silicon carbide single crystal of an n-type, comprising the step of: growing the n-type silicon carbide single crystal by a sublimation recrystallization method using a seed crystal and a source material, said source material being a silicon carbide powder containing 20 weight ppm to 100 weight ppm of aluminum, under an nitrogen-containing inert gas atmosphere.
Claim 8
Dependent Claim 35 words
A method of producing an n-type silicon carbide single crystal as set forth in claim 5, wherein: the aluminum-containing silicon carbide powder contains not more than 1 weight ppm of impurity other than the aluminum.
Claim 9
Dependent Claim 33 words
A method of producing an n-type silicon carbide single crystal as set forth in claim 1, wherein: 6H- silicon carbide single crystal substrate having a silicon surface is used as the seed crystal.

References Cited (Backward Citations)

JPS58121690A Cited
US5037502A Cited
US4897149A Cited
JPS6350399A Cited
US4981665A Cited
JPH04120096A Cited
JPH04193799A Cited
US5288365A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-07-17 1999-01-16 1999-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-07-17 2003-01-16 2003-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-07-17 2007-01-16 2007-07-18 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag