US5423110A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for the preparation of collectors-electrodes for the thin film cell, collectors-electrodes assemblies and cells obtained
Assignee: Hydro-Québec
•
Filing: 1992-09-17
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Granted: 1995-06-13
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Expires: 2012-09-17
Abstract
Abstract Metallization by deposit under vacuum of metal on a face of a support film of synthetic resin at a thickness of 0.005 to 0.1 micron, followed by the electrochemical deposit of an additional metallic layer, whose thickness is between 0.1 and 4 microns. A coating of an electrode of a generator is then applied on the surface of the collector thus prepared. The assembly is characterized by the adhesion of its components and its facility of mechanized handling during the steps of assembling the complete generator.
Inventors
- 👤 Michel Gauthier
- 👤 Guy St-Amant
- 👤 Guy Vassort
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-08 09:52
CPC Classifications
H; H01; H01M; H01M10/00; H01M10/05; H01M10/052; H01M10/056; H01M10/0564; H01M10/0565; H01M4/00; H01M4/02; H01M4/64; H01M4/82; H01M6/00; H01M6/04; H01M6/06; H01M6/10; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y02T; Y02T10/00; Y02T10/60; Y02T10/70; Y10; Y10T; Y10T29/00; Y10T29/10; Y10T428/00; Y10T428/12; Y10T428/12201
Claims Analysis
Total Claims: 23
Claim 1
Independent Claim
201 words
Process for the preparation of a collector-electrode assembly for a polymer electrolyte electrochemical cell comprising the following steps: metallization by deposit under vacuum, of one metal, on one face of an insulating plastic support film which is about 1 to 30 microns thick, the metal deposited having a thickness adjusted between about 0.005 and 0.1 micron in order to give a metallized film having a sufficient electronic conductivity to initiate a uniform electrochemical deposit said metal being selected from copper, nickel, iron, molybdenum, chromium, carbon, zinc silicon or gold; electrochemical deposit, of at least one additional metallic layer, of a total thickness between 0.1 and 4 microns, on the surface of the metallized film, the metal of the additional deposited metallic layer being selected from nickel, iron, chromium, molybdenum and alloys thereof and for its compatibility with the corresponding electrode of the cell; laminating or forming a film of an anode or cathode of the cell or projecting or wetting molten material of the electrode of the cell on at least a portion of the surface of the supported anode or cathode collector thus constituted so as to cause adhesion of the material of the electrode to the supported collector film.
Claim 2
Dependent Claim
201 words
Process for the preparation of a collector-electrode assembly for a polymer electrolyte electrochemical cell comprising the following steps: metallization by deposit under vacuum, of one metal, on one face of an insulating plastic support film which is about 1 to 30 microns thick, the metal deposited having a thickness adjusted between about 0.005 and 0.1 micron in order to give a metallized film having a sufficient electronic conductivity to initiate a uniform electrochemical deposit said metal being selected from copper, nickel, iron, molybdenum, chromium, carbon, zinc silicon or gold; electrochemical deposit, of at least one additional metallic layer, of a total thickness between 0.1 and 4 microns, on the surface of the metallized film, the metal of the additional deposited metallic layer being selected from nickel, iron, chromium, molybdenum and alloys thereof and for its compatibility with the corresponding electrode of the cell; laminating or forming a film of an anode or cathode of the cell or projecting or wetting molten material of the electrode of the cell on at least a portion of the surface of the supported anode or cathode collector thus constituted so as to cause adhesion of the material of the electrode to the supported collector film.
Claim 3
Dependent Claim
16 words
Process according to claim 1, wherein the metallization by deposit under vacuum is carried to continuously.
Claim 4
Dependent Claim
13 words
Process according to claim 1, wherein the electrochemical deposit is carried out continuously.
Claim 5
Dependent Claim
23 words
Process according to claim 1, wherein the process of metallization under vacuum is selected from the processes of simple or assisted thermochemical vaporization.
Claim 6
Dependent Claim
19 words
Process according to claim 4, wherein the metallization under vacuum is carried out by cathodic pulverization or electron beam.
Claim 7
Dependent Claim
32 words
Process according to claim 1, wherein he insulating support film is a synthetic resin selected for its compatibility with the environment of a cell including electrodes operating through alkali or alkali-earth ions.
Claim 8
Dependent Claim
19 words
Process according to claim 1, wherein the surface resistance of the metallization metals varies between 0.1 and 10 Ω/square.
Claim 9
Dependent Claim
16 words
Process according to claim 1, wherein the metallization metal is selected from copper, gold, or silver.
Claim 10
Dependent Claim
18 words
Process according to claim 8, wherein the surface resistance of said metal varies between 0.1 and 10 Ω/square.
Claim 11
Dependent Claim
20 words
Process according to claim 1, in which the electrochemical deposit covers only partially the surface of the insulating film support.
Claim 12
Dependent Claim
24 words
Process according to claim 10, which comprises leaving a non-conductive lateral margin representing less than 10% of the width of the insulating support film.
Claim 13
Dependent Claim
36 words
Process according to claim 10, wherein the partial covering of the surface is obtained by processes selected from the utilization of lateral masks during metallization or by processes based on the removal of the electrochemical deposit.
Claim 14
Dependent Claim
20 words
Process according to claim 12, wherein the removal of the electrochemical deposit is carried out by laser machining, or flashing.
Claim 15
Dependent Claim
39 words
Process according to claim 1, which comprises providing non-conductive bands on said support film by local removal of the electrochemical deposit before applying an electrode on the surface of the supported collector by means of laser processes, or flashing.
Claim 16
Dependent Claim
25 words
Process according to claim 1, in which the material of the electrode applied on the supported collector consists of lithium or a lithium based anode.
Claim 17
Dependent Claim
17 words
Process according to claim 1, in which the insulating support film is based on polypropylene or polyethylene.
Claim 18
Dependent Claim
33 words
Process according to claim 1, in which the material of the electrode applied on the supported collector consists of a cathode or a composite anode bound by the polymer electrolyte of the cell.
Claim 19
Dependent Claim
51 words
Process according to claim 17, in which the application of the coating of the cathode or the composite anode is obtained by processes of distribution in the form of solution or melted product or by a process of transfer of an adhesive film of a cathode or an anode already prepared.
Claim 20
Dependent Claim
18 words
Process according to claim 15, which comprises incompletely covering the non-conductive lateral margin of the insulating film support.
Claim 21
Dependent Claim
45 words
Process according to claim 19, which comprises incompletely covering the surface of the collector in order to define a lateral conductive margin enabling the application of a lateral contact on the edge of the deposited metal rather than on the material of the electrode itself.
Claim 22
Dependent Claim
42 words
Process according to claim 1, in which he metallized support film is transversely interrupted by non-conductive sections obtained by a local demetallization of the metallized deposit before the step of electrochemical deposit, said demetallization being obtained by removal of the metallized deposit.
Claim 23
Dependent Claim
22 words
Process according to claim 1, in which the demetallization is obtained by removal of the metallized deposit by laser machining, or flashing.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1998-06-12 | 1998-12-12 | 1999-06-13 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2002-06-12 | 2002-12-12 | 2003-06-13 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2006-06-12 | 2006-12-12 | 2007-06-13 | $7700.00 | Window Closed / Lapsed |