Magnetoresistive sensor with improved ferromagnetic sensing layer and magnetic recording system using the sensor

Claim 2

An anisotropic magnetoresistive sensor for sensing an external magnetic field comprising: a substrate; and a ferromagnetic sensing layer formed on the substrate and comprising first and second ferromagnetic films having different magnetic moments, and an antiferromagnetically coupling film located between and in contact with the first and second ferromagnetic films, said antiferromagnetically coupling film for rigidly coupling the ferromagnetic films together antiferromagnetically, the ferromagnetic films and the antiferromagnetic coupling film being configured such that the magnetizations of the ferromagnetic films magnetizations are aligned antiparallel and remain antiparallel in the presence of the external magnetic field to be sensed.

Claim 3

A magnetoresistive sensor as in claim 1 wherein the antiferromagnetically coupling film consists essentially of Ru.

Claim 4

A magnetoresistive sensor as in claim 2 wherein the Ru film has a thickness between approximately 3 and 6 Angstroms.

Claim 5

A magnetoresistive sensor as in claim 2 wherein the first and second ferromagnetic films consist essentially of Ni-Fe.

Claim 6

A magnetoresistive sensor as in claim 1 wherein the first and second ferromagnetic films are made of a material selected from the group consisting of Co, Fe, Ni, and their alloys, and wherein the antiferromagnetically coupling film is made of a material selected from the group consisting of Ru, Cr, rhodium (Rh), iridium (It), and their alloys.

Claim 7

A magnetoresistive sensor as in claim 1 wherein the ferromagnetic films have different thicknesses.

Claim 8

A spin valve magnetoresistive sensor for sensing an external magnetic field comprising: a substrate; and a layered structure formed on the substrate, the layered structure comprising: a free layer comprising a first free ferromagnetic film; a nonmagnetic antiferromagnetically coupling film adjacent to the first free ferromagnetic film; a second free ferromagnetic film adjacent to the antiferromagnetically coupling film and rigidly antiferromagnetically coupled to the first free ferromagnetic film with its direction of magnetization maintained antiparallel to the magnetization direction of the first free ferromagnetic film in the presence of the external magnetic field to be sensed, the first and second ferromagnetic films having different magnetic moments; a nonmagnetic spacer layer adjacent to the second free ferromagnetic film; a pinned ferromagnetic layer adjacent to the spacer layer and having an axis of magnetization generally perpendicular to the magnetization axes of the free ferromagnetic films; and means for pinning the magnetization of the pinned ferromagnetic layer in a desired direction; whereby in the presence of the external magnetic field to be sensed the magnetization of the pinned ferromagnetic layer remains fixed and the magnetizations of the two antiferromagnetically coupled free ferromagnetic films in the free layer rotate together as a single unit.

Claim 9

A spin valve magnetoresistive sensor for sensing an external magnetic field comprising: a substrate; and a layered structure formed on the substrate, the layered structure comprising: a free layer comprising a first free ferromagnetic film; a nonmagnetic antiferromagnetically coupling film adjacent to the first free ferromagnetic film; a second free ferromagnetic film adjacent to the antiferromagnetically coupling film and rigidly antiferromagnetically coupled to the first free ferromagnetic film with its direction of magnetization maintained antiparallel to the magnetization direction of the first free ferromagnetic film in the presence of the external magnetic field to be sensed, the first and second ferromagnetic films having different magnetic moments; a nonmagnetic spacer layer adjacent to the second free ferromagnetic film; a pinned ferromagnetic layer adjacent to the spacer layer and having an axis of magnetization generally perpendicular to the magnetization axes of the free ferromagnetic films; and means for pinning the magnetization of the pinned ferromagnetic layer in a desired direction; whereby in the presence of the external magnetic field to be sensed the magnetization of the pinned ferromagnetic layer remains fixed and the magnetizations of the two antiferromagnetically coupled free ferromagnetic films in the free layer rotate together as a single unit.

Claim 10

A spin valve magnetoresistive sensor as in claim 7 wherein the antiferromagnetically coupling film between the first and second free ferromagnetic films consists essentially of Ru.

Claim 11

A spin valve magnetoresistive sensor as in claim 8 wherein the Ru antiferromagnetically coupling film has a thickness in the range of approximately 3-6 Angstroms.

Claim 12

A spin valve magnetoresistive sensor as in claim 7 wherein the first and second free ferromagnetic films consist essentially of Ni-Fe.

Claim 13

A spin valve magnetoresistive sensor as in claim 7 wherein the first and second free ferromagnetic films are made of a material selected from the group consisting of Co, Fe, Ni, and their alloys, and wherein the antiferromagnetically coupling film is made of a material selected from the group consisting of Ru, Cr, rhodium (Rh), iridium (Ir), and their alloys.

Claim 14

A spin valve magnetoresistive sensor as in claim 7 wherein the first and second free ferromagnetic films have different thicknesses.

Claim 15

A spin valve magnetoresistive sensor as in claim 7 wherein the free ferromagnetic film adjacent to the spacer layer has a magnetic moment less than the magnetic moment of the other ferromagnetic film.

Claim 16

A spin valve magnetoresistive sensor as in claim 7 wherein the ferromagnetic film adjacent to the nonmagnetic spacer layer comprises a first film of ferromagnetic material and a second thin film of cobalt.

Claim 17

A spin valve magnetoresistive sensor as in claim 7 wherein the means for pinning the magnetization of the pinned ferromagnetic layer comprises an exchange bias layer of antiferromagnetic material adjacent to and in contact with the pinned ferromagnetic layer, the exchange bias layer consisting of a material selected from the group consisting of iron-manganese and nickel-manganese.

Claim 18

A spin valve magnetoresistive sensor as in claim 7 wherein the nonmagnetic spacer layer between the second free ferromagnetic film and the pinned ferromagnetic layer comprises a material selected from the group consisting of silver, gold, copper, and alloys of silver, gold, and copper.

Claim 19

A magnetic recording disk drive comprising: a magnetic recording disk; a motor connected to the disk for rotating the disk; a spin valve magnetoresistive sensor for sensing external magnetic fields representative of magnetically recorded data on the disk, the sensor comprising: a free layer comprising a first free ferromagnetic film; a nonmagnetic antiferromagnetically coupling film adjacent to the first free ferromagnetic film; a second free ferromagnetic film adjacent to the antiferromagnetically coupling film and rigidly antiferromagnetically coupled to the first free ferromagnetic film with its direction of magnetization maintained antiparallel to the magnetization direction of the first free ferromagnetic film in the presence of external magnetic fields from the disk, the first and second ferromagnetic films having different magnetic moments; a nonmagnetic spacer layer adjacent to the second free ferromagnetic film; a pinned ferromagnetic layer adjacent to the spacer layer and having an axis of magnetization generally perpendicular to the magnetization axes of the free ferromagnetic films: and means for pinning the magnetization of the pinned ferromagnetic layer in a desired direction; whereby in the presence of external magnetic fields from the disk the magnetization of the pinned ferromagnetic layer remains fixed and the magnetizations of the two antiferromagnetically coupled free ferromagnetic films in the free layer rotate together as a single unit; means coupled to the spin valve magnetoresistive sensor for detecting resistance changes in the sensor responsive to the external magnetic fields representative of data bits recorded in the magnetic recording disk and intercepted by the sensor; a carrier supporting the sensor, the carrier having a substrate onto which the sensor is attached; an actuator for moving the carrier generally radially across the disk so the sensor may access different regions of magnetically recorded data on the disk; means connecting the carrier to the actuator for maintaining the carrier near the disk; and means for supporting the motor and actuator.

Claim 20

A magnetic recording disk drive comprising: a magnetic recording disk; a motor connected to the disk for rotating the disk; a spin valve magnetoresistive sensor for sensing external magnetic fields representative of magnetically recorded data on the disk, the sensor comprising: a free layer comprising a first free ferromagnetic film; a nonmagnetic antiferromagnetically coupling film adjacent to the first free ferromagnetic film; a second free ferromagnetic film adjacent to the antiferromagnetically coupling film and rigidly antiferromagnetically coupled to the first free ferromagnetic film with its direction of magnetization maintained antiparallel to the magnetization direction of the first free ferromagnetic film in the presence of external magnetic fields from the disk, the first and second ferromagnetic films having different magnetic moments; a nonmagnetic spacer layer adjacent to the second free ferromagnetic film; a pinned ferromagnetic layer adjacent to the spacer layer and having an axis of magnetization generally perpendicular to the magnetization axes of the free ferromagnetic films: and means for pinning the magnetization of the pinned ferromagnetic layer in a desired direction; whereby in the presence of external magnetic fields from the disk the magnetization of the pinned ferromagnetic layer remains fixed and the magnetizations of the two antiferromagnetically coupled free ferromagnetic films in the free layer rotate together as a single unit; means coupled to the spin valve magnetoresistive sensor for detecting resistance changes in the sensor responsive to the external magnetic fields representative of data bits recorded in the magnetic recording disk and intercepted by the sensor; a carrier supporting the sensor, the carrier having a substrate onto which the sensor is attached; an actuator for moving the carrier generally radially across the disk so the sensor may access different regions of magnetically recorded data on the disk; means connecting the carrier to the actuator for maintaining the carrier near the disk; and means for supporting the motor and actuator.

Claim 21

A disk drive as in claim 17 wherein the antiferromagnetically coupling film between the two free ferromagnetic films consists essentially of Ru.

Claim 22

A disk drive as in claim 18 wherein the Ru film has a thickness between approximately 3 and 6 Angstroms.

Claim 23

A disk drive as in claim 18 wherein the first and second ferromagnetic films consist essentially of Ni-Fe.

Claim 24

A disk drive as in claim 17 wherein the first and second free ferromagnetic films are made of a material selected from the group consisting of Co, Fe, Ni, and their alloys, and wherein the antiferromagnetically coupling film is made of a material selected from the group consisting of Ru, Cr, rhodium (Rh), iridium (Ir), and their alloys.

Claim 25

A disk drive as in claim 17 wherein the ferromagnetic films have different thicknesses.

Claim 26

A disk drive as in claim 17 wherein the free ferromagnetic film adjacent to the spacer layer has a magnetic moment less than the magnetic moment of the other free ferromagnetic film.

Claim 27

A disk drive as in claim 17 wherein the free ferromagnetic film adjacent to the nonmagnetic spacer layer comprises a first film of ferromagnetic material and a second thin film of cobalt.

Claim 28

A disk drive as in claim 17 wherein the magnetization pinning means comprises an exchange bias layer of antiferromagnetic material adjacent to and in contact with one of the free ferromagnetic films in the second ferromagnetic layer.

Claim 29

A disk drive as in claim 25 wherein the antiferromagnetic exchange bias layer comprises a material selected from the group consisting of iron-manganese and nickel-manganese.

Claim 30

A disk drive as in claim 17 wherein the nonmagnetic spacer layer comprises a relatively high conductivity, nonferromagnetic material.

Claim 31

A disk drive as in claim 27 wherein the nonmagnetic spacer layer comprises a material selected from the group consisting of silver, gold, copper, and alloys of silver, gold, and copper.

Claim 32

A magnetic storage system comprising: a magnetic storage medium having a plurality of tracks for the recording of data; a magnetic transducer maintained close to the magnetic storage medium during relative motion between the magnetic transducer and the magnetic storage medium, the magnetic transducer including an anisotropic magnetoresistive sensor for sensing an external magnetic field, the anisotropic magnetoresistive sensor comprising: (a) a substrate; and (b) a ferromagnetic sensing layer formed on the substrate and comprising first and second ferromagnetic films having different magnetic moments, and an antiferromagnetically coupling film located between and in contact with the first and second ferromagnetic films for rigidly coupling the ferromagnetic films together antiferromagnetically so that their magnetizations are aligned antiparallel and remain antiparallel in the presence of the external magnetic field to be sensed; and means coupled to the anisotropic magnetoresistive sensor for detecting resistance changes in the anisotropic magnetoresistive sensor responsive to magnetic fields representative of data bits recorded in the magnetic storage medium intercepted by the anisotropic magnetoresistive sensor.

Claim 33

A magnetic storage system comprising: a magnetic storage medium having a plurality of tracks for the recording of data; a magnetic transducer maintained close to the magnetic storage medium during relative motion between the magnetic transducer and the magnetic storage medium, the magnetic transducer including an anisotropic magnetoresistive sensor for sensing an external magnetic field, the anisotropic magnetoresistive sensor comprising: (a) a substrate; and (b) a ferromagnetic sensing layer formed on the substrate and comprising first and second ferromagnetic films having different magnetic moments, and an antiferromagnetically coupling film located between and in contact with the first and second ferromagnetic films for rigidly coupling the ferromagnetic films together antiferromagnetically so that their magnetizations are aligned antiparallel and remain antiparallel in the presence of the external magnetic field to be sensed; and means coupled to the anisotropic magnetoresistive sensor for detecting resistance changes in the anisotropic magnetoresistive sensor responsive to magnetic fields representative of data bits recorded in the magnetic storage medium intercepted by the anisotropic magnetoresistive sensor.

Claim 34

A magnetic storage system comprising: a magnetic storage medium having a plurality of tracks for the recording of data; a magnetic transducer maintained close to the magnetic storage medium during relative motion between the magnetic transducer and the magnetic storage medium, the magnetic transducer including a spin valve magnetoresistive sensor for sensing an external magnetic field, the spin valve magnetoresistive sensor comprising: (a) a substrate; and (b) a layered structure formed on the substrate, the layered structure comprising: (i) a free layer comprising a first free ferromagnetic film; a nonmagnetic antiferromagnetically coupling film adjacent to the first free ferromagnetic film; a second free ferromagnetic film adjacent to the antiferromagnetically coupling film and rigidly antiferromagnetically coupled to the first free ferromagnetic film with its direction of magnetization maintained antiparallel to the magnetization direction of the first free ferromagnetic film in the presence of the external magnetic field to be sensed, the first and second ferromagnetic films having different magnetic moments; (ii) a nonmagnetic spacer layer adjacent to the second free ferromagnetic film; (iii) a pinned ferromagnetic layer adjacent to the spacer layer and having an axis of magnetization generally perpendicular to the magnetization axes of the free ferromagnetic films; and (iv) means for pinning the magnetization of the pinned ferromagnetic layer in a desired direction; whereby in the presence of the external magnetic field to be sensed, the magnetization of the pinned ferromagnetic layer remains fixed and the magnetizations of the two antiferromagnetically coupled free ferromagnetic films in the free layer rotate together as a single unit; and means coupled to the spin valve magnetoresistive sensor for detecting resistance changes in the spin valve magnetoresistive sensor responsive to magnetic fields representative of data bits recorded in the magnetic storage medium intercepted by the spin valve magnetoresistive sensor.

Claim 35

A magnetic storage system comprising: a magnetic storage medium having a plurality of tracks for the recording of data; a magnetic transducer maintained close to the magnetic storage medium during relative motion between the magnetic transducer and the magnetic storage medium, the magnetic transducer including a spin valve magnetoresistive sensor for sensing an external magnetic field, the spin valve magnetoresistive sensor comprising: (a) a substrate; and (b) a layered structure formed on the substrate, the layered structure comprising: (i) a free layer comprising a first free ferromagnetic film; a nonmagnetic antiferromagnetically coupling film adjacent to the first free ferromagnetic film; a second free ferromagnetic film adjacent to the antiferromagnetically coupling film and rigidly antiferromagnetically coupled to the first free ferromagnetic film with its direction of magnetization maintained antiparallel to the magnetization direction of the first free ferromagnetic film in the presence of the external magnetic field to be sensed, the first and second ferromagnetic films having different magnetic moments; (ii) a nonmagnetic spacer layer adjacent to the second free ferromagnetic film; (iii) a pinned ferromagnetic layer adjacent to the spacer layer and having an axis of magnetization generally perpendicular to the magnetization axes of the free ferromagnetic films; and (iv) means for pinning the magnetization of the pinned ferromagnetic layer in a desired direction; whereby in the presence of the external magnetic field to be sensed, the magnetization of the pinned ferromagnetic layer remains fixed and the magnetizations of the two antiferromagnetically coupled free ferromagnetic films in the free layer rotate together as a single unit; and means coupled to the spin valve magnetoresistive sensor for detecting resistance changes in the spin valve magnetoresistive sensor responsive to magnetic fields representative of data bits recorded in the magnetic storage medium intercepted by the spin valve magnetoresistive sensor.