Inflatable restraint system reaction canister

Claim 2

A trough-shaped body part for a lightweight reaction canister for an inflator-containing, inflatable passive restraint system, said body part being a one-piece structure formed by extrusion fabrication comprising: an inflator holder having a generally circular cross section extending less than 360° wherein in an inflator-containing, inflatable passive restraint system, an inflator chamber tube is held in coaxial relation, said body part having first and second opposite ends and first and second opposite side walls with a plurality of end plate attachment preparations at each opposite end, said body part side walls being substantially parallel to each other and spaced apart to define an air bag retaining cavity with said body part side walls having a length greater than the distance said inflator holder projects into said air bag retaining cavity.

Claim 3

The trough-shaped body part of claim 1 wherein said inflator holder comprises first and second side wall portions joined together by way of a concave base portion and wherein said inflator holder defines a gap opening.

Claim 4

The trough-shaped body part of claim 2 wherein said gap opening is of at least about 45°.

Claim 5

The trough-shaped body part of claim 1 wherein said inflator holder comprises first and second side wall portions joined together by way of a diffuser portion which permits the passage of gas therethrough.

Claim 6

The trough-shaped body part of claim 4 wherein said diffuser portion bridges an arc of at least about 30° between said first and second side wall portions of said inflator holder, as measured relative to said cross section.

Claim 7

The trough-shaped body part of claim 4 wherein said diffuser portion bridges an arc of at least about 120° between said first and second side wall portions of said inflator holder, as measured relative to said cross section.

Claim 8

The trough-shaped body part of claim 1 wherein at least one of said first and second opposite side walls additionally comprises at least one attachment sleeve preparation adapted for the attachment to said body part of at least one device selected from the group consisting of an air bag retainer, a diffuser, and a combination air bag retainer and diffuser.

Claim 9

The trough-shaped body part of claim 1 additionally comprising at least one integrally formed mounting portion of an external type for mounting of said reaction canister body part into a vehicle.

Claim 10

The trough-shaped body part of claim 1 additionally comprising at least one integrally formed mounting portion forming a shielded cavity within said reaction canister body part.

Claim 11

A trough-shaped body part for a lightweight reaction canister for an inflator-containing, inflatable passive restraint system, said body part being a one-piece structure formed by extrusion fabrication comprising: an inflator holder having a generally circular cross section extending less than 360° wherein in an inflator-containing, inflatable passive restraint system, an inflator chamber tube is held in coaxial relation, said body part having first and second opposite ends and first and second opposite side walls with a plurality of end plate attachment preparations at each opposite end, said body part side walls being spaced apart to define an air bag retaining cavity and wherein said body part side walls are joined to said inflator holder by connecting portions, wherein said body part forms at least one gas cooling cavity adjacent one of said connecting portions with said adjacent connecting portion including at least one gas vent hole permitting the venting of gas from said cooling cavity.

Claim 12

A trough-shaped body part for a lightweight reaction canister for an inflator-containing, inflatable passive restraint system, said body part being a one-piece structure formed by extrusion fabrication comprising: an inflator holder having a generally circular cross section extending less than 360° wherein in an inflator-containing, inflatable passive restraint system, an inflator chamber tube is held in coaxial relation, said body part having first and second opposite ends and first and second opposite side walls with a plurality of end plate attachment preparations at each opposite end, said body part side walls being spaced apart to define an air bag retaining cavity and wherein said body part side walls are joined to said inflator holder by connecting portions, wherein said body part forms at least one gas cooling cavity adjacent one of said connecting portions with said adjacent connecting portion including at least one gas vent hole permitting the venting of gas from said cooling cavity.

Claim 13

The trough-shaped body part of claim 10 wherein said cooling cavity contains a thermal conductive material.

Claim 14

A lightweight reaction canister assembly for an inflatable passive restraint system, comprising: an extruded One-piece trough-shaped body part including an inflator holder, opposite ends, opposite side walls substantially parallel to each other and spaced apart to define an air bag retaining cavity with said body part side walls having a length greater than the distance said inflator holder projects into said air bag retaining cavity, and a plurality of end closure attachment preparations at each opposite end; an elongated inflator having an inflator chamber tube within the inflator holder of said body part; and first and second end closures attached to a respectively associated opposite end of said body part by means positioned in cooperative relation with the respective end closure attachment preparations, each of said first and second end closures further having an inflator chamber mating portion positioned to receive and support an associated one of the ends of said inflator, holding said inflator chamber tube in coaxial relation within the inflator holder.

Claim 15

A lightweight reaction canister assembly for an inflatable passive restraint system, comprising: an extruded One-piece trough-shaped body part including an inflator holder, opposite ends, opposite side walls substantially parallel to each other and spaced apart to define an air bag retaining cavity with said body part side walls having a length greater than the distance said inflator holder projects into said air bag retaining cavity, and a plurality of end closure attachment preparations at each opposite end; an elongated inflator having an inflator chamber tube within the inflator holder of said body part; and first and second end closures attached to a respectively associated opposite end of said body part by means positioned in cooperative relation with the respective end closure attachment preparations, each of said first and second end closures further having an inflator chamber mating portion positioned to receive and support an associated one of the ends of said inflator, holding said inflator chamber tube in coaxial relation within the inflator holder.

Claim 16

The lightweight reaction canister assembly of claim 12 wherein said inflator chamber tube comprises a seamless extruded tube and wherein at least one of said end closures comprise an end base.

Claim 17

The lightweight reaction canister assembly of claim 12 wherein said inflator chamber tube comprises a drawn tube chamber and wherein at least one of said end closures comprise an end base.

Claim 18

The lightweight reaction canister assembly of claim 12 wherein said inflator chamber tube comprises an aluminum alloy of high strength.

Claim 19

The lightweight reaction canister assembly of claim 12 wherein said inflator holder comprises first and second side wall portions joined together by way of a concave base portion with said inflator holder defining a gap opening and wherein said inflator is of a thrust neutral type.

Claim 20

The lightweight reaction canister assembly of claim 12 wherein said inflator holder has a generally circular cross section and comprises first and second side wall portions joined together by way of a diffuser portion which bridges an arc of at least about 30°, as measured relative to said cross section between said first and second side wall portions of said inflator holder and which permits the passage of gas therethrough and wherein said inflator is of a directional type.

Claim 21

The lightweight reaction canister assembly of claim 12 wherein said inflator holder has a generally circular cross section and comprises first and second side wall portions joined together by way of a concave base portion and wherein said inflator holder defines a gap opening of at least about 45°, as measured relative to said cross section, and wherein said assembly additionally comprises an air bag retainer and diffuser and wherein said body part additionally comprises at least one attachment sleeve preparation adapted for the attachment of said air bag retainer and diffuser to said body part.

Claim 22

The lightweight reaction canister assembly of claim 12 additionally comprising an air bag assembly protective cover, wherein said inflator holder additionally comprises at least one integrally formed protective cover retaining preparation and wherein said cover is retained to said assembly by means in cooperative relation with said cover retaining preparation.

Claim 23

The lightweight reaction canister assembly of claim 19 wherein the retaining means comprises an elastomeric band placed about the outer edge of the cover and secured within said cover retaining preparation.