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US5402639A Expired / Lapsed US ⏱️ 0.0 years remaining

Device for cleaning exhaust gases

Assignee: Individual
•
Filing: 1991-07-01
•
Granted: 1995-04-04
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Expires: 2011-07-01
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Abstract

Abstract A device and process for cleaning exhaust gases, in particular those from diesel engines, in which the exhaust gases are taken through a channel (36a) of a ceramic body (36) where an electric field is generated substantially transversely to the direction of flow, whereby the soot particles deposited on the walls of the channel (36a) are oxidized by free ions or ions adhering to oxygen.

Inventors

  • 👤 Carl M. Fleck

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 20:07
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/92; F; F01; F01N; F01N3/00; F01N3/02; B01D53/94; B01D53/944; B03; B03C; B03C3/00; B03C3/34; B03C3/36; B03C3/38; F01N3/01; F01N3/08; F01N3/10; F01N3/24; F01N3/28; F01N3/2882; B01D2259/00; B01D2259/80; B01D2259/818; F01N2250/00; F01N2250/02; F02; F02B; F02B3/00; F02B3/06; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y10; Y10S; Y10S55/00; Y10S55/30

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 213 words
A device for cleaning exhaust gases comprising a ceramic body having rows of walls extending in the direction of a longitudinal axis, opposing ones of the walls and additional longitudinally extending walls defining channels through which the exhaust gases can flow, and electrodes for generating an electric field penetrating the ceramic body and passing through the channels, the electrodes being orientated longitudinally to the longitudinal direction of the channels, the field strength of the electric field in the channels being between 100 and 1000 V/mm, and a characteristic number E, which takes into account the geometry of the cross section of the channels and the specific electric resistance of the material of the ceramic body and which is equivalent to the following relation ##EQU10## being at least 10 7 Ω, wherein ρ constitutes the specific electric resistance of the ceramic material at 600° C. in Ω cm, β constitutes a geometric form factor and d is the width or thickness of the walls separating the channels, the geometric form factor β being a result of the following relation: ##EQU11## wherein l is the average length of the current path formed in the ceramic material between the electrodes and x is the distance between the electrodes measured in the direction of the electric field.
Claim 2
Independent Claim 213 words
A device for cleaning exhaust gases comprising a ceramic body having rows of walls extending in the direction of a longitudinal axis, opposing ones of the walls and additional longitudinally extending walls defining channels through which the exhaust gases can flow, and electrodes for generating an electric field penetrating the ceramic body and passing through the channels, the electrodes being orientated longitudinally to the longitudinal direction of the channels, the field strength of the electric field in the channels being between 100 and 1000 V/mm, and a characteristic number E, which takes into account the geometry of the cross section of the channels and the specific electric resistance of the material of the ceramic body and which is equivalent to the following relation ##EQU10## being at least 10 7 Ω, wherein ρ constitutes the specific electric resistance of the ceramic material at 600° C. in Ω cm, β constitutes a geometric form factor and d is the width or thickness of the walls separating the channels, the geometric form factor β being a result of the following relation: ##EQU11## wherein l is the average length of the current path formed in the ceramic material between the electrodes and x is the distance between the electrodes measured in the direction of the electric field.
Claim 3
Dependent Claim 15 words
The device of claim 1, wherein the electric field is between 200 and 500 V/mm.
Claim 4
Dependent Claim 13 words
The device of claim 1, wherein E is at least 10 8 Ω.
Claim 5
Dependent Claim 117 words
The device of claim 1 and adapted to separate soot particles from diesel exhaust gases, wherein the electrodes are high-voltage electrodes arranged parallel to and facing each other, and the additional walls are inclined with respect to the opposing walls in opposite directions and are connected to each other at points of connection, whereby the additional walls extend zigzag-like in a direction extending transversely to the longitudinal axis, the channels being open at their ends, and the distance between opposing ones of the points of connection determining a maximum height of the channels in the direction of the electric field, whereby the electric field strength is within a magnitude of 10 to 20 kV/cm at room temperature.
Claim 6
Dependent Claim 40 words
The device of claim 1, wherein the additional ceramic body walls define the height of the channels, as measured in the direction of the electric field, and the additional walls extend sectionwise at an angle to the electric field direction.
Claim 7
Dependent Claim 31 words
The device of claim 1, wherein the additional ceramic body walls defined the height of the channels, as measured in the direction of the electric field, the additional walls extending meander-like.
Claim 8
Dependent Claim 50 words
The device of claim 1, wherein the ceramic body is a cylinder extending about an axis parallel to the longitudinal axis of the channels, the ceramic body cylinder defining an ionization chamber along the cylinder axis wherein the electrodes are arranged, and the channels being arranged around the ionization chamber.
Claim 9
Dependent Claim 21 words
The device of claim 1, further comprising a catalyst coating on the ceramic body walls for enhancing the oxidation of hydrocarbons.
Claim 10
Dependent Claim 31 words
The device of claim 1, wherein the ceramic body consists of at least two plates arranged transversely to the direction of the electric field, the channels being defined between the plates.
Claim 11
Independent Claim 142 words
A device for removing soot particles from exhaust gases of an internal combustion engine, which comprises (a) a ceramic body defining an ionization chamber for generating negative ions and arranged to receive the exhaust gases and to permit the exhaust gases to flow therethrough, (1) the ceramic body having walls defining separation channels disposed substantially parallel to the ionization chamber, (b) electrode means projecting into the ionization chamber and arranged to generate at least one electric field extending transversely to the direction of flow of the exhaust gases, and (c) means for deflecting the flow of the exhaust gases as they flow out of the ionization chamber and reversing the direction of flow to direct the exhaust gases into the separation channels, the soot particles being deposited on the walls of the separation channels and being burned off by the electric field.
Claim 12
Independent Claim 142 words
A device for removing soot particles from exhaust gases of an internal combustion engine, which comprises (a) a ceramic body defining an ionization chamber for generating negative ions and arranged to receive the exhaust gases and to permit the exhaust gases to flow therethrough, (1) the ceramic body having walls defining separation channels disposed substantially parallel to the ionization chamber, (b) electrode means projecting into the ionization chamber and arranged to generate at least one electric field extending transversely to the direction of flow of the exhaust gases, and (c) means for deflecting the flow of the exhaust gases as they flow out of the ionization chamber and reversing the direction of flow to direct the exhaust gases into the separation channels, the soot particles being deposited on the walls of the separation channels and being burned off by the electric field.
Claim 13
Dependent Claim 117 words
The device of claim 1 and adapted to separate soot particles from diesel exhaust gases, wherein the electrodes are high-voltage electrodes arranged parallel to and facing each other, and the additional walls are inclined with respect to the opposing walls in opposite directions and are connected to each other at points of connection, whereby the additional walls extend zigzag-like in a direction extending transversely to the longitudinal axis, the channels being open at their ends, and the distance between opposing ones of the points of connection determining a minimum height of the channels in the direction of the electric field, whereby the electric field strength is within a magnitude of 10 to 20 kV/cm at room temperature.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-04-03 1998-10-03 1999-04-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-04-03 2002-10-03 2003-04-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-04-03 2006-10-03 2007-04-04 $7700.00 Window Closed / Lapsed

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