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US5401805A Expired / Lapsed US ⏱️ 0.0 years remaining

Olefin graft copolymers prepared using borane-containing olefin backbone polymers

Assignee: Penn State Research Foundation
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Filing: 1993-11-03
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Granted: 1995-03-28
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Expires: 2013-11-03
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Abstract

Abstract Graft copolymers are disclosed which comprise an olefin borane-containing homopolymer or copolymer backbone polymer having radically polymerized polymeric segments chemically bonded as side chains or as a chain end. A borane-containing diene homopolymer or a copolymer of a diene and/or at least one alpha-olefin having from about 2 to 22 carbon atoms copolymerized with another monomer containing organoborane functional groups can be used as a backbone polymer to prepare the graft copolymers of the present invention. Under oxidation conditions, the borane group becomes the reaction site for the radical polymerization and copolymerization. Radical polymerizable monomers, such as methyl methacrylate, styrene, alpha-methylstyrene, acrylonitrile and the like, can be polymerized to yield high molecular weight graft copolymer. By this synthetic route, high graft efficiency is observed with only a very low concentration of homopolymer being produced.

Inventors

  • 👤 T. C. Chung
  • 👤 G. J. Jiang
  • 👤 D. Rhubright

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 23:21
CPC Classifications
C; C07; C07F; C07F5/00; C07F5/02; C07F5/027; C08; C08C; C08C19/00; C08F; C08F291/00

Claims Analysis

Total Claims: 61
Claim 1
Independent Claim 342 words
A process for preparing a graft copolymer having the formula I ##STR9## wherein R 1 and R 2 are the same or different and are selected from H, C 1 to C 20 linear or branched alkyl, phenyl and alkyl substituted phenyl; R 3 is a direct linkage or a divalent linear or branched hydrocarbon having from 1 to 20 carbon atoms; W is a polar substituent; M is the residue of a free radically polymerizable monomer; n and p are the same or different and are the degree of polymerization of M ranging from 1 to about 70,000; (M) n and (M) p comprise polymer segments chemically bonded as side chains or chain ends; x ranges from about 50 to about 70,000; (a) ranges from 0 to 20,000; (b) ranges from 1 to about 20,000; (c) ranges from 0 to about 20,000; and the sum of (b)+(c) ranges from at least 1 to about 20,000, which comprises: (i) contacting in the presence of a Ziegler-Natta polymerization catalyst a mixture of at least one C 2 to C 22 alpha-monoolefin and a borane-containing monomer having the structure CH 2 ═CH(CH 2 ) m --BR 4 R 5 , wherein m is an integer ranging from 3 to 12 and R 4 and R 5 are the same or different and are selected from the group consisting of C 1 to C 10 alkyl groups and C to C 10 cycloalkyl groups; (ii) subjecting the mixture from step (i) to polymerization conditions to form a copolymer product containing borane units; (iii) contacting the copolymer of step (ii) with at least one free radically polymerizable monomer in the presence of a free radical catalyst capable of converting said borane units into free radicals; and (iv) subjecting the mixture of step (iii) to free radical polymerization conditions to convert at least a portion of said borane units to free radicals and to thereby initiate graft polymerization and the formation of a graft copolymer product containing polymeric side chains based on said free radically polymerizable monomer.
Claim 2
Dependent Claim 342 words
A process for preparing a graft copolymer having the formula I ##STR9## wherein R 1 and R 2 are the same or different and are selected from H, C 1 to C 20 linear or branched alkyl, phenyl and alkyl substituted phenyl; R 3 is a direct linkage or a divalent linear or branched hydrocarbon having from 1 to 20 carbon atoms; W is a polar substituent; M is the residue of a free radically polymerizable monomer; n and p are the same or different and are the degree of polymerization of M ranging from 1 to about 70,000; (M) n and (M) p comprise polymer segments chemically bonded as side chains or chain ends; x ranges from about 50 to about 70,000; (a) ranges from 0 to 20,000; (b) ranges from 1 to about 20,000; (c) ranges from 0 to about 20,000; and the sum of (b)+(c) ranges from at least 1 to about 20,000, which comprises: (i) contacting in the presence of a Ziegler-Natta polymerization catalyst a mixture of at least one C 2 to C 22 alpha-monoolefin and a borane-containing monomer having the structure CH 2 ═CH(CH 2 ) m --BR 4 R 5 , wherein m is an integer ranging from 3 to 12 and R 4 and R 5 are the same or different and are selected from the group consisting of C 1 to C 10 alkyl groups and C to C 10 cycloalkyl groups; (ii) subjecting the mixture from step (i) to polymerization conditions to form a copolymer product containing borane units; (iii) contacting the copolymer of step (ii) with at least one free radically polymerizable monomer in the presence of a free radical catalyst capable of converting said borane units into free radicals; and (iv) subjecting the mixture of step (iii) to free radical polymerization conditions to convert at least a portion of said borane units to free radicals and to thereby initiate graft polymerization and the formation of a graft copolymer product containing polymeric side chains based on said free radically polymerizable monomer.
Claim 3
Dependent Claim 29 words
The process of claim 1, wherein (a) ranges from 0 to about 100, (b) ranges from 1 to about 100, and c ranges from about 0 to about 100.
Claim 4
Dependent Claim 20 words
The process of claim 2, wherein said borane-containing monomer is selected from the group consisting of B-(7-octen1-yl)-9-BBN, B-(5-hexen-1-yl)-9-BBN and B-(4-penen-1-yl)-9-BBN.
Claim 5
Dependent Claim 14 words
The process of claim 3, wherein said free radical catalyst comprises an oxidative reagent.
Claim 6
Dependent Claim 20 words
The process of claim 14, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 7
Dependent Claim 28 words
The process of claim 5, wherein said C 2 to C 22 monoolefin is selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene and mixtures thereof.
Claim 8
Dependent Claim 10 words
The process of claim 6, wherein said monoolefin is propylene.
Claim 9
Dependent Claim 10 words
The process of claim 6, wherein said monoolefin is 1-octene.
Claim 10
Dependent Claim 15 words
The process of claim 6, wherein said monoolefin comprises a mixture of ethylene and propylene.
Claim 11
Dependent Claim 14 words
The process of claim 2, wherein said free radical catalyst comprises an oxidative reagent.
Claim 12
Dependent Claim 20 words
The process of claim 10, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 13
Dependent Claim 28 words
The process of claim 11, wherein said C 2 to C 22 monoolefin is selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene and mixtures thereof.
Claim 14
Dependent Claim 20 words
The process of claim 1, wherein said borane-containing monomer is selected from the group consisting of B-(7-octene1-yl)-9-BBN, B-(5-hexen-1-yl(-9-BBN and B-(4-penen-1-yl)-9-BBN.
Claim 15
Dependent Claim 14 words
The process of claim 13, wherein said free radical catalyst comprises an oxidative reagent.
Claim 16
Dependent Claim 20 words
The process of claim 14, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 17
Dependent Claim 14 words
The process of claim 1, wherein said free radical catalyst comprises an oxidative reagent.
Claim 18
Dependent Claim 20 words
The process of claim 16, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 19
Dependent Claim 28 words
The process of claim 17, wherein said C 2 to C 22 monoolefin is selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene and mixtures thereof.
Claim 20
Dependent Claim 28 words
The process of claim 1, wherein said C 2 to C 22 monoolefin is selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene and mixtures thereof.
Claim 21
Dependent Claim 10 words
The process of claim 1, wherein said monoolefin is propylene.
Claim 22
Dependent Claim 10 words
The process of claim 1, wherein said monoolefin is 1-octene.
Claim 23
Dependent Claim 15 words
The process of claim 1, wherein said monoolefin comprises a mixture of ethylene and propylene.
Claim 24
Dependent Claim 43 words
The process of claim 1, wherein said free radically polymerizable monomer is selected from the group consisting of alkyl acrylates and methacrylates, acrylic and methacrylic acid, vinyl aromatic compounds, vinyl amides, vinyl pyridines, acrylonitriles, vinyl acetates, vinyl or vinylidene chloride and mixtures thereof.
Claim 25
Dependent Claim 27 words
The process of claim 1, wherein said graft copolymer is further reacted with a reagent to introduce at least one polar functional group into the polymer chain.
Claim 26
Dependent Claim 23 words
The process of claim 24, wherein said functional group is selected from the group consisting of NH 2 , CHO, OH and halogen.
Claim 27
Dependent Claim 312 words
A process for preparing a graft copolymer having a formula selected from formulas II and III: ##STR10## wherein R 1 and R 2 are the same or different and are selected from H, C 1 to C 20 linear or branched alkyl, phenyl and alkyl substituted phenyl; R 3 ' is a direct link or a linear, cyclic, or branched hydrocarbon having from 1 to 20 carbon atoms; (diene) is a recurring segment of a polymerized diolefin monomer; W is a polar substituent; M is the residue of a free radically polymerizable monomer; n and p are the same or different and are the degree of polymerization of M ranging from 1 to about 70,000; y ranges from 0 to about 70,000; (a') ranges from 0 to about 20,000; (b') ranges from 1 to about 20,000; (c') ranges from 0 to about 20,000; (d') ranges from about 0 to about 70,1000; y' and z' are the same or different and range from about 100 to about 50,000; and the sum of (b' )+(c') ranges from at least 1 to about 20,000, which comprises: (i) contacting a backbone polymer selected from the group consisting diene homopolymer and diene copolymer derived from diene monomer and at least one C 2 to C 22 monoolefin monomer with a hydroboronation reagent under hydroboronation conditions to incorporate borane groups on the backbone polymer; (ii) contacting the borane-group containing polymer of step (i) with at least one free radically polymerizable monomer in the presence of a free radical catalyst capable of converting said borane groups to free radicals; (iii) subjecting the mixture of step (ii) to free radical polymerization conditions to convert at least a portion of said borane groups to free radicals and to thereby initiate graft polymerization and the formation of a graft copolymer product containing polymeric side chains based on said free radically polymerizable monomer.
Claim 28
Dependent Claim 312 words
A process for preparing a graft copolymer having a formula selected from formulas II and III: ##STR10## wherein R 1 and R 2 are the same or different and are selected from H, C 1 to C 20 linear or branched alkyl, phenyl and alkyl substituted phenyl; R 3 ' is a direct link or a linear, cyclic, or branched hydrocarbon having from 1 to 20 carbon atoms; (diene) is a recurring segment of a polymerized diolefin monomer; W is a polar substituent; M is the residue of a free radically polymerizable monomer; n and p are the same or different and are the degree of polymerization of M ranging from 1 to about 70,000; y ranges from 0 to about 70,000; (a') ranges from 0 to about 20,000; (b') ranges from 1 to about 20,000; (c') ranges from 0 to about 20,000; (d') ranges from about 0 to about 70,1000; y' and z' are the same or different and range from about 100 to about 50,000; and the sum of (b' )+(c') ranges from at least 1 to about 20,000, which comprises: (i) contacting a backbone polymer selected from the group consisting diene homopolymer and diene copolymer derived from diene monomer and at least one C 2 to C 22 monoolefin monomer with a hydroboronation reagent under hydroboronation conditions to incorporate borane groups on the backbone polymer; (ii) contacting the borane-group containing polymer of step (i) with at least one free radically polymerizable monomer in the presence of a free radical catalyst capable of converting said borane groups to free radicals; (iii) subjecting the mixture of step (ii) to free radical polymerization conditions to convert at least a portion of said borane groups to free radicals and to thereby initiate graft polymerization and the formation of a graft copolymer product containing polymeric side chains based on said free radically polymerizable monomer.
Claim 29
Dependent Claim 14 words
The process of claim 26, wherein said free radical catalyst comprises an oxidative reagent.
Claim 30
Dependent Claim 20 words
The process of claim 27, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 31
Dependent Claim 28 words
The process of claim 28, wherein said backbone polymer is selected from the group consisting of polybutadiene, poly(styrene/butadiene/styrene), poly(styrene/isoprene/styrene), isobutylene/isoprene copolymers, and terpolymers of ethylene/propylene and non-conjugate diene.
Claim 32
Dependent Claim 15 words
The process of claim 28, wherein said monoolefin is isobutylene and air diene is isoprene.
Claim 33
Dependent Claim 22 words
The process of claim 28, wherein said monoolefin is a mixture of ethylene and propylene and said diene is a non-conjugated diene.
Claim 34
Dependent Claim 19 words
The process of claim 26, wherein the graft copolymer product has the formula II and wherein y is 0.
Claim 35
Dependent Claim 31 words
The process of claim 32, wherein (a') ranges from 0 to about 100, (b') ranges from 1 to about 100, and the sum of (b')+(c') ranges from 1 to about 100.
Claim 36
Dependent Claim 20 words
The process of claim 32, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 37
Dependent Claim 21 words
The process of claim 26, wherein the graft copolymer product has the formula II and wherein y is at least 1.
Claim 38
Dependent Claim 20 words
The process of claim 35, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 39
Dependent Claim 28 words
The process of claim 36, wherein said C 2 to C 22 monoolefin is selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene and mixture thereof.
Claim 40
Dependent Claim 16 words
The process of claim 37, wherein said monoolefin is isobutylene and said diene monomer is isoprene.
Claim 41
Dependent Claim 21 words
The process of claim 36, wherein R 2 is selected from phenyl and alkyl substituted phenyl and R 1 is H.
Claim 42
Dependent Claim 21 words
The process of claim 39, wherein R 2 is selected from phenyl and alkyl substituted phenyl and R 1 is H.
Claim 43
Dependent Claim 31 words
The process of claim 35, wherein (a') ranges from 0 to about 100, (b') ranges from 1 to about 100, and the sum of (b')+(c') ranges from 1 to about 100.
Claim 44
Dependent Claim 13 words
The process of claim 26, wherein the graft copolymer has the formula III.
Claim 45
Dependent Claim 20 words
The process of claim 42, wherein said free radical catalyst is selected from the group consisting of oxygen and air.
Claim 46
Dependent Claim 28 words
The process of claim 43, wherein said C 2 to C 22 monoolefin is selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene and mixtures thereof.
Claim 47
Dependent Claim 16 words
The process of claim 44, wherein said monoolefin is isobutylene and said diene monomer is isoprene.
Claim 48
Dependent Claim 29 words
The process of claim 26, wherein said backbone polymer is selected from the group consisting of polybutadiene, poly(styrene/butadiene/styrene), poly(styrene/isoprene/styrene), isobutylene/isoprene copolymers, and terpolymers of ethylene/propylene and a non-conjugate diene.
Claim 49
Dependent Claim 43 words
The process of claim 26, wherein said free radically polymerizable monomer is selected from the group consisting of alkyl acrylates and methacrylates, acrylic and methacrylic acid, vinyl aromatic compounds, vinyl amides, vinyl pyridines, acrylonitriles, vinyl acetates, vinyl or vinylidene chloride and mixtures thereof.
Claim 50
Dependent Claim 27 words
The process of claim 26, wherein said graft copolymer is further reacted with a reagent to introduce at least one polar functional group into the polymer chain.
Claim 51
Dependent Claim 23 words
The process of claim 48, wherein said functional group is selected from the group consisting of NH 2 , CHO, OH and halogen.
Claim 52
Dependent Claim 23 words
A graft copolymer prepared in accordance with the process of claim 26, wherein (d') in formula II is from 1 to about 70,000.
Claim 53
Dependent Claim 40 words
The graft copolymer of claim 50, wherein said graft copolymer has the formula II and wherein the y units are derived from a monoolefin selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene, styrene, alpha-methylstyrene and mixtures thereof.
Claim 54
Dependent Claim 40 words
The graft copolymer of claim 50, wherein said graft copolymer has the formula III and wherein the y' units are derived from a monoolefin selected from the group consisting of ethylene, propylene, 1-butene, 1-octene, isobutylene, styrene, alpha-methylstyrene and mixtures thereof.
Claim 55
Dependent Claim 36 words
The graft copolymer of claim 50, wherein said graft copolymer has the formula II and wherein the y units are derived from a mixture of ethylene and propylene and the diene units are derived from isoprene.
Claim 56
Dependent Claim 36 words
The graft copolymer of claim 50, wherein said graft copolymer has the formula III and wherein the y' units are derived from a mixture of ethylene and propylene and the diene units are derived from isoprene.
Claim 57
Dependent Claim 38 words
The graft copolymer of claim 50, wherein said graft copolymer has the formula II and wherein the y units are derived from a mixture of ethylene and propylene and the diene units are derived from a non-conjugated diolefin.
Claim 58
Dependent Claim 38 words
The graft copolymer of claim 50, wherein said graft copolymer has the formula III and wherein the y' units are derived from a mixture of ethylene and propylene and the diene units are derived from a non-conjugated diolefin.
Claim 59
Dependent Claim 10 words
The graft copolymer of claim 50, wherein y is 0.
Claim 60
Dependent Claim 49 words
The graft copolymer of claim 57, wherein said M units are based on a free radically polymerized monomer selected from the group consisting of alkyl acrylates and methacrylates, acrylic and methacrylic acid, vinyl aromatic compounds, vinyl amides, vinyl pyridines, acrylonitriles, vinyl acetates, vinyl or vinylidene chloride and mixtures thereof.
Claim 61
Dependent Claim 49 words
The graft copolymer of claim 50, wherein said M units are based on a free radically polymerized monomer selected from the group consisting of alkyl acrylates and methacrylates, acrylic and methacrylic acid, vinyl aromatic compounds, vinyl amides, vinyl pyridines, acrylonitriles, vinyl acetates, vinyl or vinylidene chloride and mixtures thereof.

References Cited (Backward Citations)

JPH04153237A Cited
US5247023A Cited
US5286800A Cited

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