US5401305A
Expired / Lapsed
US
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Coating composition for glass
Assignee: Arkema Inc
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Filing: 1993-12-13
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Granted: 1995-03-28
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Expires: 2013-12-13
Abstract
Abstract A composition for coating glass by chemical-vapor deposition comprises a mixture of a tin oxide precursor monobutyltin trichloride, a silicon dioxide precursor tetraethylorthosilicate, and an accelerant such as triethyl phosphite; the composition is gaseous below 200 DEG C., and permits coating glass having a temperature from 450 DEG to 650 DEG C. at deposition rates higher than 350 ANGSTROM /sec. The layer of material deposited can be combined with other layers to produce an article with specific properties such as controlled emissivity, refractive index, abrasion resistance, or appearance.
Inventors
- 👤 David A. Russo
- 👤 Ryan R. Dirkx
- 👤 Glenn P. Florczak
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-07 22:44
CPC Classifications
C; C03; C03C; C03C17/00; C03C17/22; C03C17/23; C03C17/245; C23; C23C; C23C16/00; C23C16/22; C23C16/30; C23C16/40; C03C17/2453; C03C17/34; C03C17/3411; C03C17/3417; C03C2217/00; C03C2217/20; C03C2217/21; C03C2217/23; C03C2217/90; C03C2217/91; C03C2218/00; C03C2218/10; C03C2218/15; C03C2218/152; C03C2218/1525
Claims Analysis
Total Claims: 30
Claim 1
Independent Claim
134 words
A gaseous composition at a temperature below about 200° C. at atmospheric pressure, adapted to deposit at least a first layer of tin oxide and silicon oxide onto glass at a rate of deposition greater than about 350 Å/sec. wherein the composition comprises a precursor of tin oxide, a precursor of silicon oxide of formula R m O n Si p , where m is from 3 to 8, n is from 1 to 4, p is from 1 to 4, and R is independently chosen from hydrogen and acyl, straight, cyclic, or branched-chain alkyl and substituted alkyl or alkenyl of from one to about six carbons, and phenyl or substituted phenyl, an accelerant selected from the group consisting of organic phosphites, organic borates and water, and mixtures thereof, and a source of oxygen.
Claim 2
Dependent Claim
134 words
A gaseous composition at a temperature below about 200° C. at atmospheric pressure, adapted to deposit at least a first layer of tin oxide and silicon oxide onto glass at a rate of deposition greater than about 350 Å/sec. wherein the composition comprises a precursor of tin oxide, a precursor of silicon oxide of formula R m O n Si p , where m is from 3 to 8, n is from 1 to 4, p is from 1 to 4, and R is independently chosen from hydrogen and acyl, straight, cyclic, or branched-chain alkyl and substituted alkyl or alkenyl of from one to about six carbons, and phenyl or substituted phenyl, an accelerant selected from the group consisting of organic phosphites, organic borates and water, and mixtures thereof, and a source of oxygen.
Claim 3
Dependent Claim
34 words
The gaseous composition of claim 1, adapted to deposit at least a first layer comprising tin oxide and silicon oxide onto transparent flat glass at a temperature of from 450° to about 650° C.
Claim 4
Dependent Claim
36 words
The gaseous composition of claim 1, adapted to deposit at least a first layer comprising tin oxide and silicon oxide onto transparent flat glass to produce a glass article having essentially no reflected color in daylight.
Claim 5
Dependent Claim
29 words
The gaseous composition of claim 1 adapted to continuously deposit at least a first layer of tin oxide and silicon oxide onto a continuously moving transparent flat glass substrate.
Claim 6
Dependent Claim
12 words
The composition of claim 1 at a temperature below about 175° C.
Claim 7
Dependent Claim
67 words
The composition of claim 1 wherein the organic phosphite and organic borate accelerants have the formula (R"O) 3 P and (R"O) 3 B where R" is independently chosen from straight, cyclic or branched-chain alkyl or alkenyl of from one to about six carbons; phenyl, substituted phenyl, or R'" CH 2 CH 2 --, where R'" is MeO 2 C--, EtO 2 C--, CH 3 CO--, or HOOC--.
Claim 8
Dependent Claim
83 words
The composition of claim 1 wherein the precursor of the tin oxide is R n SnX 4-n , where R is a straight, cyclic, or branched-chain alkyl, or alkenyl of from one to about six carbons; phenyl, substituted phenyl, or R'CH 2 CH 2 --, where R' is MeO 2 C--, EtO 2 C--, CH 3 CO--, or HO 2 C--; X is selected from the group consisting of halogen, acetate, perfluoroacetate, and their mixtures; and where n is 0, 1, or 2.
Claim 9
Dependent Claim
16 words
The composition of claim 1 wherein the precursor of the tin oxide is an alkyltin halide.
Claim 10
Dependent Claim
16 words
The composition of claim 1 wherein the precursor of the tin oxide is an alkyltin chloride.
Claim 11
Dependent Claim
28 words
The composition of claim 1 wherein the precursor of the tin oxide is chosen from the group consisting of monobutylytin trichloride, dibutylytin dichloride, tributylytin chloride, and tin tetrachloride.
Claim 12
Dependent Claim
32 words
The composition of claim 1 wherein the precursor of silicon oxide is selected from the group consisting of tetraethylorthosilicate, diacetoxydi-t-butoxysilane, ethyltriacetoxysilane, methyltriacetoxysilane, methyldiacetoxylsilane, tetramethyldisiloxane, tetraramethylcyclotetrasiloxane, dipinacoloxysilane, 1,1-dimethylsila-2-oxacyclohexane, tetrakis (1-methoxy-2-propoxy) silane, and triethoxysilane.
Claim 13
Dependent Claim
13 words
The composition of claim 1 wherein the precursor of silicon oxide is tetraethylorthosilicate.
Claim 14
Dependent Claim
11 words
The composition of claim 1 wherein the accelerant comprises triethyl phosphite.
Claim 15
Dependent Claim
14 words
The composition of claim 1 wherein the accelerant comprises triethyl phosphite and triethyl borate.
Claim 16
Dependent Claim
32 words
The gaseous composition of claim 1 adapted to deposit at least a first layer of tin oxide and silicon oxide onto glass at a rate of deposition greater than about 400 Å/sec.
Claim 17
Dependent Claim
23 words
The gaseous composition of claim 1 adapted to deposit at least a first amorphous layer of tin oxide and silicon oxide onto glass.
Claim 18
Dependent Claim
37 words
The gaseous composition of claim 1 adapted to deposit a plurality of layers comprising tin oxide and silicon oxide onto glass, the outermost layer of which is further adapted for deposit of at least a second layer.
Claim 19
Dependent Claim
36 words
The composition of claim 17 adapted to deposit a plurality of layers comprising tin oxide and silicon oxide onto glass, the outermost layer of which is further adapted for deposit of a layer comprising tin oxide.
Claim 20
Dependent Claim
38 words
The composition of claim 17 adapted to deposit a plurality of layers comprising tin oxide and silicon oxide onto glass the outermost layer of which is further adapted for deposit of a layer comprising tin oxide and fluorine.
Claim 21
Dependent Claim
14 words
The composition of claim 17 wherein the second layer comprises a doped tin oxide.
Claim 22
Dependent Claim
24 words
The composition of claim 17 wherein said plurality of layers are deposited from a precursor mixture comprising monobutyltin trichloride, tetraethyl orthosilicate and triethyl phosphite.
Claim 23
Dependent Claim
41 words
The composition of claim 1 adapted to deposit at least a first layer comprising tin oxide and silicon oxide onto glass, said first layer having a refractive index which changes continuously between the glass substrate and the top of the layer.
Claim 24
Dependent Claim
136 words
A gaseous composition at a temperature below about 200° C. at atmospheric pressure, adapted to deposit at least a first amphorous layer comprising tin oxide and silicon oxide onto glass at a rate of deposition greater than about 400 Å/sec., the layer having a controlled index of refraction, wherein the composition comprises a tin oxide precursor, a silicon oxide precursor of formula R m O n Si p , where m is from 3 to 8, n is from 1 to 4, p is from 1 to 4, and R is independently chosen from hydrogen and acyl, straight, cyclic, or branched-chain alkyl and substituted alkyl or alkenyl of from one to about six carbons, and phenyl or substituted phenyl, and at least one accelerant chosen from the group consisting of boron and phosphorous esters and water.
Claim 25
Dependent Claim
136 words
A gaseous composition at a temperature below about 200° C. at atmospheric pressure, adapted to deposit at least a first amphorous layer comprising tin oxide and silicon oxide onto glass at a rate of deposition greater than about 400 Å/sec., the layer having a controlled index of refraction, wherein the composition comprises a tin oxide precursor, a silicon oxide precursor of formula R m O n Si p , where m is from 3 to 8, n is from 1 to 4, p is from 1 to 4, and R is independently chosen from hydrogen and acyl, straight, cyclic, or branched-chain alkyl and substituted alkyl or alkenyl of from one to about six carbons, and phenyl or substituted phenyl, and at least one accelerant chosen from the group consisting of boron and phosphorous esters and water.
Claim 26
Dependent Claim
48 words
The gaseous composition of claim 23 adapted to continuously deposit at least a first layer comprising tin oxide and silicon oxide onto a continuously moving flat glass substrate at a temperature of from about 450° to about 650° C., and comprising monobutyltin trichloride, tetraethyl orthosilicate and an accelerant.
Claim 27
Dependent Claim
268 words
A gaseous composition at a temperature below about 200° C. and at atmospheric pressure, adapted to deposit at least a first layer comprising amorphous tin oxide and silicon oxide onto glass at a temperature of front about 450° to 650° C. at a rate of deposition greater than about 350 Å/sec., wherein the composition comprises: a tin oxide precursor of formula R n SnX 4-n , where R is a straight, cyclic, or branched-chain alkyl, or alkenyl of from one to about six carbons; phenyl, substituted phenyl, or R'CH 2 CH 2 --, where R' is MeO 2 C--, EtO 2 C--, CH 3 CO--, or HO 2 C--; X is selected from the group consisting of halogen, acetate;, perfluoroacetate, and their mixtures; and where n is 0, 1, or2; a silicon oxide precursor of formula R m O n Si p , where m is from 3 to 8, n is from 1 to 4, p is from 1 to 4, and R is independently chosen from hydrogen and acyl, straight, cyclic, or branched-chain alkyl and substituted alkyl or alkenyl of from one to about six carbons, and phenyl or substituted phenyl; one or more accelerants selected from the group consisting of water and organic phosphites and organic borates of formula (R"O) 3 P and (R"O) 3 B where R" is independently chosen from straight, cyclic or branched-chain alkyl or alkenyl of from one to about six carbons; phenyl, substituted pheny, or R'" CH 2 CH 2 --, where R'" is MeO 2 C--, EtO 2 C--, CH 3 CO--, or HOOC--; and a source of oxygen.
Claim 28
Dependent Claim
268 words
A gaseous composition at a temperature below about 200° C. and at atmospheric pressure, adapted to deposit at least a first layer comprising amorphous tin oxide and silicon oxide onto glass at a temperature of front about 450° to 650° C. at a rate of deposition greater than about 350 Å/sec., wherein the composition comprises: a tin oxide precursor of formula R n SnX 4-n , where R is a straight, cyclic, or branched-chain alkyl, or alkenyl of from one to about six carbons; phenyl, substituted phenyl, or R'CH 2 CH 2 --, where R' is MeO 2 C--, EtO 2 C--, CH 3 CO--, or HO 2 C--; X is selected from the group consisting of halogen, acetate;, perfluoroacetate, and their mixtures; and where n is 0, 1, or2; a silicon oxide precursor of formula R m O n Si p , where m is from 3 to 8, n is from 1 to 4, p is from 1 to 4, and R is independently chosen from hydrogen and acyl, straight, cyclic, or branched-chain alkyl and substituted alkyl or alkenyl of from one to about six carbons, and phenyl or substituted phenyl; one or more accelerants selected from the group consisting of water and organic phosphites and organic borates of formula (R"O) 3 P and (R"O) 3 B where R" is independently chosen from straight, cyclic or branched-chain alkyl or alkenyl of from one to about six carbons; phenyl, substituted pheny, or R'" CH 2 CH 2 --, where R'" is MeO 2 C--, EtO 2 C--, CH 3 CO--, or HOOC--; and a source of oxygen.
Claim 29
Dependent Claim
52 words
A composition according to claim 25 in which the precursor of the tin oxide is an alkyltin halide, the precursor of the silicon oxide is tetraethylorthosilicate, diacetoxydi-t-butoxysilane, ethyltriacetoxysilane, methyltriacetoxysilane, methyldiacetoxylsilane, tetramethyldisiloxane, tetramethylcyclotetrasiloxane, dipinacoloxysilane, 1,1-dimethylsila-2-oxacyclohexane, tetrakis (1-methoxy-2-propoxy) silane, or triethoxysilane, and the accelerant comprises one or both of triethyl phosphite and triethyl borate.
Claim 30
Dependent Claim
28 words
A composition according to claim 26 in which the tin oxide precursor comprises monobutyltin trichloride, the silicon oxide precursor comprises tetraethyl orthosilicate and the accelerant comprises triethyl phosphite.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1998-03-27 | 1998-09-26 | 1999-03-28 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2002-03-27 | 2002-09-26 | 2003-03-28 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2006-03-27 | 2006-09-26 | 2007-03-28 | $7700.00 | Window Closed / Lapsed |