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US5386345A Expired / Lapsed US ⏱️ 0.0 years remaining

Electromagnetic shielding mesh

Assignee: Kitagawa Industries Co Ltd
•
Filing: 1993-11-18
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Granted: 1995-01-31
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Expires: 2013-11-18
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Abstract

Abstract A knitted or braided electromagnetic shielding material is formed by interweaving metallic or metal-clad wire rods, and each wire rod has a solder-plated layer on its surface. By heating the knitted or braided material, the wire rods are securely soldered to one another, thus preventing the knitted or braided material from loosening or disentangling, Furthermore, the contact resistance between the wire rods is reduced by the solder connections, thus enhancing the electromagnetic shielding effect of the knitted or braided material and further causing no difference in the electromagnetic shielding effect of the knitted or braided material in relation to its weaving direction. An electromagnetic shielding gasket clad with the knitted or braided material can be easily secured to a housing of electronic components, by using the solder-plated layers of the wire rods to melt the gasket thereto.

Inventors

  • 👤 Toru Matsuzaki
  • 👤 Akio Yamaguchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 22:11
CPC Classifications
H; H05; H05K; H05K9/00; H05K9/0073; H05K9/0081; H05K9/009; D; D04; D04B; D04B1/00; D04B1/14; D04B1/16; D04C; D04C1/00; D04C1/06; H05K9/0007; H05K9/0015; H05K9/0098; D10; D10B; D10B2505/00; D10B2505/06

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 125 words
An electromagnetic shielding mesh material, in combination with a housing, comprising: a plurality of at least partially plated conductive elongate members having a solder layer plated thereon along substantially the entire length of each said elongate member, said plurality of plated elongate members being interwoven with one another to form said electromagnetic shielding mesh material with portions of said plated elongate members contacting portions of adjacent plated elongate members, and said contacting portions of said adjacent plated elongate members being soldered together by heating said mesh material; and said mesh material being position in contact with said housing for absorbing electromagnetic waves and being solder to said housing by fusing the solder layer of said plated elongate members, which contact said housing, to said housing.
Claim 2
Dependent Claim 125 words
An electromagnetic shielding mesh material, in combination with a housing, comprising: a plurality of at least partially plated conductive elongate members having a solder layer plated thereon along substantially the entire length of each said elongate member, said plurality of plated elongate members being interwoven with one another to form said electromagnetic shielding mesh material with portions of said plated elongate members contacting portions of adjacent plated elongate members, and said contacting portions of said adjacent plated elongate members being soldered together by heating said mesh material; and said mesh material being position in contact with said housing for absorbing electromagnetic waves and being solder to said housing by fusing the solder layer of said plated elongate members, which contact said housing, to said housing.
Claim 3
Dependent Claim 15 words
An electromagnetic shielding mesh material according to claim 1, wherein the elongate members are metallic.
Claim 4
Dependent Claim 20 words
An electromagnetic shielding mesh material according to claim 1, wherein the elongate members are a non-metallic material clad in metal.
Claim 5
Dependent Claim 32 words
An electromagnetic shielding mesh material according to claim 1, wherein the elongate members are wires formed of a material selected from the group consisting of copper, Monel metal, stainless steel and aluminum.
Claim 6
Dependent Claim 34 words
An electromagnetic shielding material according claim 1, wherein the electromagnetic shielding mesh material is one of knitted and braided and is prevented from contracting or expanding by said interconnected solder layers at said contacts.
Claim 7
Dependent Claim 25 words
An electromagnetic shielding mesh material according to claim 5, wherein the electrical contact resistance between said plurality of elongate members is reduced by said contacts.
Claim 8
Dependent Claim 28 words
An electromagnetic shielding mesh material according to claim 1, wherein the electromagnetic shielding mesh material is one of knitted or braided and is formed into a cylindrical configuration.
Claim 9
Dependent Claim 20 words
An electromagnetic shielding mesh material according to claim 7, wherein an elastic body is encapsulated within said cylindrical mesh material.
Claim 10
Dependent Claim 30 words
An electromagnetic shielding mesh material according to claim 8, wherein the elastic body is formed of a material selected from the group consisting of silicone rubber, fluoro-silicone rubber, and fluoro-rubber.
Claim 11
Dependent Claim 25 words
An electromagnetic shielding mesh material according to claim 7, wherein a ground means is connected to said solder layer on the plurality of elongate members.
Claim 12
Dependent Claim 82 words
An electromagnetic shielding mesh material comprising: a plurality of at least partially plated conductive elongate members having a solder layer plated thereon along substantially the entire length of each said elongate member, said plurality of plated elongate members being interwoven with one another to form said electromagnetic shielding mesh material with portions of said plated elongate members contacting portions of adjacent plated elongate members, and said contacting portions of said adjacent plated elongate members being soldered together by heating said mesh material.
Claim 13
Dependent Claim 82 words
An electromagnetic shielding mesh material comprising: a plurality of at least partially plated conductive elongate members having a solder layer plated thereon along substantially the entire length of each said elongate member, said plurality of plated elongate members being interwoven with one another to form said electromagnetic shielding mesh material with portions of said plated elongate members contacting portions of adjacent plated elongate members, and said contacting portions of said adjacent plated elongate members being soldered together by heating said mesh material.
Claim 14
Dependent Claim 27 words
A mesh material formed by the process in claim 11, further comprising the step of: forming said elongate members out of a non-metallic material clad in metal.
Claim 15
Dependent Claim 20 words
A mesh material formed by the process in claim 11, comprising the further step of grounding said welded mesh material.
Claim 16
Dependent Claim 40 words
A mesh material formed by the process in claim 11, further comprising the steps of: shaping said interwoven plurality of elongate members into a cylinder configuration before heating said mesh material; and inserting a gasket material into said cylinder configuration.
Claim 17
Dependent Claim 35 words
A mesh material as formed by the process in claim 14, further comprising the step of positioning said cylinder configuration containing said gasket material therein at a location where electromagnetic waves are to be intercepted.
Claim 18
Dependent Claim 151 words
A process of forming electromagnetic shielding mesh material and connecting said mesh material to a housing, said process comprising the steps of: plating a plurality of elongate members with a solder layer substantially along the entire length of each elongate member; interweaving said plurality of plated elongate members, with the solder layer, to form a mesh material with portions of said elongate members contacting portions of adjacent plated elongate members; heating said formed mesh material so as to solder said solder layer of said contacting portions of said plated elongate members together and forming a cohesive mesh material; placing said cohesive mesh material in contact with said housing so that a portion of said plated elongate members contacts said housing; and soldering said sections of said plated elongate members, which contact said housing, to said housing by heating said mesh material and fusing said solder layers without utilizing additional solder material.
Claim 19
Dependent Claim 151 words
A process of forming electromagnetic shielding mesh material and connecting said mesh material to a housing, said process comprising the steps of: plating a plurality of elongate members with a solder layer substantially along the entire length of each elongate member; interweaving said plurality of plated elongate members, with the solder layer, to form a mesh material with portions of said elongate members contacting portions of adjacent plated elongate members; heating said formed mesh material so as to solder said solder layer of said contacting portions of said plated elongate members together and forming a cohesive mesh material; placing said cohesive mesh material in contact with said housing so that a portion of said plated elongate members contacts said housing; and soldering said sections of said plated elongate members, which contact said housing, to said housing by heating said mesh material and fusing said solder layers without utilizing additional solder material.
Claim 20
Dependent Claim 52 words
A mesh material formed by the process in claim 16, further comprising the steps of: interweaving said plurality of elongate members into a generally cylindrical configuration; encasing an elastic body within said interwoven generally cylindrical configuration mesh material to form a gasket; and soldering a portion of said gasket to said housing.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-01-30 1998-08-01 1999-01-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-01-30 2002-08-01 2003-01-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-01-30 2006-08-01 2007-01-31 $7700.00 Window Closed / Lapsed

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