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US5379853A Expired / Lapsed US ⏱️ 0.0 years remaining

Diamond drag bit cutting elements

Assignee: Smith International Inc
•
Filing: 1993-09-20
•
Granted: 1995-01-10
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Expires: 2013-09-20
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Abstract

Abstract A unitized polycrystalline composite diamond stud type drag bit cutter having no high temperature braze of a PDC wafer to a carbide stud is disclosed. The diamond cutting surface may be planar, convex, curved or a truncated cone. The unitized construction of the cutter eliminates the problems associated with the high temperature brazing of a PDC wafer to a carbide stud.

Inventors

  • 👤 Michael C. Lockwood
  • 👤 Richard H. Dixon
  • 👤 Christopher A. Reed
  • 👤 Ronald B. Crockett
  • 👤 Kenneth W. Jones

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:05
CPC Classifications
E; E21; E21B; E21B10/00; E21B10/46; E21B10/56; E21B10/567

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 54 words
An insert stud cutter comprising; a tungsten carbide cylindrical body, said body forming a first cylindrical base end, said second cutter end having at least one ultra hard layer directly bonded to a pre-formed surface by said second cutter end, said ultra hard layer may comprise one or more layers of tape cast material.
Claim 2
Dependent Claim 54 words
An insert stud cutter comprising; a tungsten carbide cylindrical body, said body forming a first cylindrical base end, said second cutter end having at least one ultra hard layer directly bonded to a pre-formed surface by said second cutter end, said ultra hard layer may comprise one or more layers of tape cast material.
Claim 3
Dependent Claim 15 words
The invention as set forth in claim wherein hard layer may comprise injection molded material.
Claim 4
Dependent Claim 17 words
The invention as set forth in claim 1 wherein said ultra hard layer may comprise extruded material.
Claim 5
Dependent Claim 65 words
A diamond insert stud cutter for a rock bit comprising; a tungsten carbide cylindrical body, said body forming a first cylindrical base end, and a second cutter end, said second cutter end having at least one diamond layer directly bonded to a pre-formed surface formed by said second cutter end by a high pressure, high temperature sintering process, said pre-formed surface is a truncated cone.
Claim 6
Dependent Claim 65 words
A diamond insert stud cutter for a rock bit comprising; a tungsten carbide cylindrical body, said body forming a first cylindrical base end, and a second cutter end, said second cutter end having at least one diamond layer directly bonded to a pre-formed surface formed by said second cutter end by a high pressure, high temperature sintering process, said pre-formed surface is a truncated cone.
Claim 7
Dependent Claim 27 words
The invention as set forth in claim 4 wherein said diamond may comprise one or more layers of diamond tape cast material sintered to said pre-formed surface.
Claim 8
Dependent Claim 22 words
The invention as set forth in claim 4 wherein said diamond may comprise injection molded diamond material sintered to said pre-formed surface.
Claim 9
Dependent Claim 21 words
The invention as set forth in claim 4 wherein said diamond may comprise extruded diamond material sintered to said pre-formed surface.
Claim 10
Dependent Claim 66 words
An insert stud cutter for rock bits comprising; a tungsten carbide cylindrical body, said body forming a first cylindrical base end, and a second cutter end, said second cutter end having at least one layer of Cubic Boron Nitride directly bonded to a pre-formed surface formed by said second cutter end by a high pressure, high temperature sintering process, said pre-formed surface is a truncated cone.
Claim 11
Dependent Claim 66 words
An insert stud cutter for rock bits comprising; a tungsten carbide cylindrical body, said body forming a first cylindrical base end, and a second cutter end, said second cutter end having at least one layer of Cubic Boron Nitride directly bonded to a pre-formed surface formed by said second cutter end by a high pressure, high temperature sintering process, said pre-formed surface is a truncated cone.
Claim 12
Dependent Claim 31 words
The invention a set forth in claim 8 wherein said Cubic Boron Nitride may comprise one or more layers of Cubic Boron Nitride tape cast material sintered to said pre-formed surface.

References Cited (Backward Citations)

US4171339A Cited
US4604106A Cited
US4592433A Cited
US4694918A Cited
US4784023A Cited
US4776411A Cited
US4753305A Cited
US4807402A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-01-09 1998-07-11 1999-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-01-09 2002-07-11 2003-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-01-09 2006-07-11 2007-01-10 $7700.00 Window Closed / Lapsed

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