Control unit capable of smoothly carrying out a switching operation between position and pressure feedback control systems

Claim 2

A control unit for use in controlling an injection molding machine which comprises a servo motor controlled by a control signal, a screw driven by said servo motor, a position detector for detecting a position of said screw to produce a position signal representative of said position, and a pressure detector for detecting a pressure imposed on said screw to produce a pressure signal representative of said pressure, said control unit comprising: a position pattern generator for successively producing a position pattern signal representative of a reference position of said screw concerned with time; position control means connected to said position detector and said position pattern generator for comparing said position signal value and said position pattern signal to produce a first manipulated variable related to said position; pressure control means for comparing said pressure signal and a predetermined pressure signal representative of a predetermined pressure to produce a second manipulated variable concerned with said pressure; a selector connected to both of said position and said pressure control means for selecting a smaller one of said first and said second manipulated variables as a selected manipulated variable; and supply means for supplying said selected manipulated variable to said servo motor as said control signal.

Claim 3

A control unit as claimed in claim 1, wherein said supply means comprises: minor velocity control means supplied with said position signal and said selected manipulated variable for calculating a main manipulated variable of said servo motor from said position signal and said selected manipulated variable; and means for feeding said main manipulated variable as said control signal to said servo motor.

Claim 4

A control unit as claimed in claim 1, wherein said selector produces a selection result signal indicative of whether said selected manipulated variable is either said first manipulated variable or said second manipulated variable; said control unit further comprising: a position pattern follower connected to said position pattern generator and supplied with said selection result signal for controlling said position pattern generator to change said position pattern signal from one to another in response to said selection result signal.

Claim 5

A control unit as claimed in claim 1, wherein said position control means includes: a first amplifier connected to said position detector for amplifying said position signal to produce a first amplified signal; a first subtractor connected to said first amplifier and said position pattern generator for comparing said position indicated by said first amplified signal with said reference position to produce a first comparison result signal representative of the result of comparison; a position control compensator connected to said first subtractor for carrying out a predetermined arithmetic operation on said first comparison result signal to produce a first arithmetic result signal; and means for producing said first arithmetic result signal as said first manipulated variable.

Claim 6

A control unit as claimed in claim 4, wherein said pressure control means comprises: a second amplifier connected to said pressure detector for amplifying said pressure signal to produce a second amplified signal; a second subtractor connected to said second amplifier and supplied with said predetermined pressure signal for comparing said pressure indicated by said second amplified signal with said predetermined pressure to produce a second comparison result signal representative of the result of comparison; and a pressure limitation compensator connected to said second subtractor for carrying out a preselected arithmetic operation on said second comparison result signal to produce a second arithmetic result signal as said second manipulated variable.

Claim 7

A control unit for use in controlling an injection molding machine which comprises a servo motor controlled by a control signal, a screw driven by said servo motor, a position detector for detecting a position of said screw to produce a position signal representative of said position, and a pressure detector for detecting a pressure imposed on said screw to produce a pressure signal representative of said pressure, said control unit comprising: a position pattern generator for successively producing a position pattern signal representative of a reference position of said screw concerned with time; position control means connected to said position detector and said position pattern generator for comparing said position signal value and said position pattern signal to produce a first manipulated variable related to said position; pressure control means for comparing said pressure signal and a predetermined pressure signal representative of a predetermined pressure to produce a second manipulated variable concerned with said pressure: a selector connected to both of said position and said pressure control means for selecting a smaller one of said first and said second manipulated variables as a selected manipulated variable; and supply means for supplying said selected manipulated variable to said servo motor as said control signal; said pressure control means comprising: subtracting means for subtracting said predetermined pressure signal from said pressure signal to produce a difference signal representative of a difference between said pressure and said predetermined pressure; and gain adjusting means, having a plurality of gains different from one another, for adjusting said second manipulated variable in response to said difference signal by switching the gain of said gain adjusting means from one to another.

Claim 8

A control unit for use in controlling an injection molding machine which comprises a servo motor controlled by a control signal, a screw driven by said servo motor, a position detector for detecting a position of said screw to produce a position signal representative of said position, and a pressure detector for detecting a pressure imposed on said screw to produce a pressure signal representative of said pressure, said control unit comprising: a position pattern generator for successively producing a position pattern signal representative of a reference position of said screw concerned with time; position control means connected to said position detector and said position pattern generator for comparing said position signal value and said position pattern signal to produce a first manipulated variable related to said position; pressure control means for comparing said pressure signal and a predetermined pressure signal representative of a predetermined pressure to produce a second manipulated variable concerned with said pressure: a selector connected to both of said position and said pressure control means for selecting a smaller one of said first and said second manipulated variables as a selected manipulated variable; and supply means for supplying said selected manipulated variable to said servo motor as said control signal; said pressure control means comprising: subtracting means for subtracting said predetermined pressure signal from said pressure signal to produce a difference signal representative of a difference between said pressure and said predetermined pressure; and gain adjusting means, having a plurality of gains different from one another, for adjusting said second manipulated variable in response to said difference signal by switching the gain of said gain adjusting means from one to another.

Claim 9

A control unit as claimed in claim 6, wherein said gain adjusting means comprises: a plurality of gain control units having said gains for controlling said difference signal in accordance with said gains, respectively; selecting means coupled to said gain control units for selecting one of said gain control units; and operation mode setting means for controlling said selecting means to make said selecting means select one of said gain control units.

Claim 10

A control unit as claimed in claim 6, wherein said position control means includes: a first amplifier connected to said position detector for amplifying said position signal to produce a first amplified signal; a first subtractor connected to said first amplifier and said position pattern generator for comparing said position indicated by said first amplified signal with said reference position to produce a first comparison result signal representative of the result of comparison; a position control compensator connected to said first subtractor for carrying out a predetermined arithmetic operation on said first comparison result signal to produce a first arithmetic result signal; and means for producing said first arithmetic result signal as said first manipulated variable.

Claim 11

A control unit as claimed in claim 8, wherein said pressure control means comprises: a second amplifier connected to said pressure detector for amplifying said pressure signal to produce a second amplified signal; a second subtractor connected to said second amplifier and supplied with said predetermined pressure signal for comparing said pressure indicated by said second amplified signal with said predetermined pressure to produce a second comparison result signal representative of the result of comparison; and a pressure limitation compensator connected to said second subtractor for carrying out a preselected arithmetic operation on said second comparison result signal to produce a second arithmetic result signal as said second manipulated variable.

Claim 12

A control unit as claimed in claim 6, wherein said gain adjusting means comprises: detecting means for detecting variation of an injection speed during an injection process; determining means for determining a gain of said second manipulated variable in correspondence to the variation of said injection speed; and gain control means coupled to said subtracting means for gain controlling the second manipulated signal in accordance with said gain determined by said determining means.