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US5369926A Expired / Lapsed US ⏱️ 0.0 years remaining

Insulation board for plaza deck construction

Assignee: Dow Chemical Co
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Filing: 1993-08-30
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Granted: 1994-12-06
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Expires: 2013-08-30
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Abstract

Abstract The specification discloses foam insulation board for use in plaza deck construction, the upper and lower surfaces of which contain drainage channels. To avoid problems of easy breakage, especially of the kind associated with larger foam insulation boards having upper and lower drainage channels, the present invention discloses orienting the lower surface drainage channels 90° with respect to the upper surface drainage channels, such that the two opposing surfaces of channels are perpendicular to each other.

Inventors

  • 👤 Dean T. Borland

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 12:50
CPC Classifications
E; E04; E04D; E04D13/00; E04D13/16; E04D13/1606; E04D13/1662; E04D11/00; E04D11/02; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24512; Y10T428/24521; Y10T428/24537

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 103 words
Insulation panel, for use in constructing horizontal parking structures, plaza decks, and the like, comprising: a panel of foam material having first and second sets of generally parallel drainage channels located in opposing top and bottom surfaces of said panel, respectively, said first set channels on said top surface being oriented generally perpendicular to said second set drainage channels on said bottom surface, said panel being free of generally parallel top and bottom channels, whereby points of narrow cross section between top and bottom channels are isolated in a checkerboard fashion rather than running the full length or full width of said panel.
Claim 2
Dependent Claim 103 words
Insulation panel, for use in constructing horizontal parking structures, plaza decks, and the like, comprising: a panel of foam material having first and second sets of generally parallel drainage channels located in opposing top and bottom surfaces of said panel, respectively, said first set channels on said top surface being oriented generally perpendicular to said second set drainage channels on said bottom surface, said panel being free of generally parallel top and bottom channels, whereby points of narrow cross section between top and bottom channels are isolated in a checkerboard fashion rather than running the full length or full width of said panel.
Claim 3
Dependent Claim 39 words
The insulation panel of claim 1, wherein said channels on said upper surface and said channels on said bottom surface each have a width of around one-sixteenth inch to one-inch and a depth of approximately one-tenth inch to one-inch.
Claim 4
Dependent Claim 27 words
The insulation panel of claim 2, said panel having variable dimensions of around one-quarter to four feet long and anywhere from four feet to twenty feet wide.
Claim 5
Dependent Claim 14 words
The insulation panel of claim 3, wherein said panel is comprised of polystyrene foam.
Claim 6
Dependent Claim 15 words
The insulation panel of claim 4, wherein said polystyrene foam is of the closed-cell variety.
Claim 7
Dependent Claim 17 words
The insulation panel of claim 4 including a layer of porous fabric over said first set channels.
Claim 8
Dependent Claim 17 words
The insulation panel of claim 2 including a layer of porous fabric over said first set channels.
Claim 9
Dependent Claim 17 words
The insulation panel of claim 1 including a layer of porous fabric over said first set channels.
Claim 10
Dependent Claim 14 words
The insulation panel of claim 1, wherein said panel is comprised of polystyrene foam.
Claim 11
Dependent Claim 27 words
The insulation panel of claim 1, said panel having variable dimensions of around one-quarter to four feet long and anywhere from four feet to twenty feet wide.
Claim 12
Independent Claim 137 words
A method for constructing a plaza deck/parking structure comprising: providing a plurality of panels of foam plastic insulation having first and second sets of generally parallel drainage chapels located in opposing top and bottom surfaces of said panel, respectively, said first set chapels on said top surface being oriented generally perpendicular to said second set drainage chapels on said bottom surface, said panel being free of generally parallel top and bottom chapels, whereby points of narrow cross section between top and bottom channels are isolated in a checkerboard fashion, rather than running the full length of full width of said panel; providing a base deck: placing a waterproof membrane on top of said base deck; placing said plurality of foam plastic panels on top of said waterproof membrane, and installing a concrete wear layer over said panels.
Claim 13
Independent Claim 137 words
A method for constructing a plaza deck/parking structure comprising: providing a plurality of panels of foam plastic insulation having first and second sets of generally parallel drainage chapels located in opposing top and bottom surfaces of said panel, respectively, said first set chapels on said top surface being oriented generally perpendicular to said second set drainage chapels on said bottom surface, said panel being free of generally parallel top and bottom chapels, whereby points of narrow cross section between top and bottom channels are isolated in a checkerboard fashion, rather than running the full length of full width of said panel; providing a base deck: placing a waterproof membrane on top of said base deck; placing said plurality of foam plastic panels on top of said waterproof membrane, and installing a concrete wear layer over said panels.
Claim 14
Dependent Claim 42 words
The method of claim 11, wherein said channels on said upper surface and said channels on said bottom surface are each provided with a width of around 1.16 inch to 1 inch and a depth of approximately 1.10 inch to 1 inch.
Claim 15
Dependent Claim 28 words
The method of claim 12 in which said panels are provided in dimensions of from 1/4 to 4 feet long and from 4 feet to 20 feet wide.
Claim 16
Dependent Claim 13 words
The method of claim 13 wherein said panels are made of polystyrene foam.
Claim 17
Dependent Claim 15 words
The method of claim 14 wherein said polystyrene foam is of the closed cell variety.
Claim 18
Dependent Claim 33 words
The method of claim 14 which includes placing a layer of porous fabric over said first set channels and affixing said layer to the top of said ribs on each of said panels.
Claim 19
Dependent Claim 33 words
The method of claim 12 which includes placing a layer of porous fabric over said first set channels and affixing said layer to the top of said ribs on each of said panels.
Claim 20
Dependent Claim 33 words
The method of claim 11 which includes placing a layer of porous fabric over said first set channels and affixing said layer to the top of said ribs on each of said panels.
Claim 21
Dependent Claim 13 words
The method of claim 11 wherein said panels are made of polystyrene foam.
Claim 22
Dependent Claim 28 words
The method of claim 11 in which said panels are provided in dimensions of from 1/4 to 4 feet long and from 4 feet to 20 feet wide.

References Cited (Backward Citations)

US3222697A Cited
US3000144A Cited
US3016317A Cited
US4703604A Cited
US5160785A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-12-05 1998-06-06 1998-12-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-12-05 2002-06-06 2002-12-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-12-05 2006-06-06 2006-12-06 $7700.00 Window Closed / Lapsed

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