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US5369476A Expired / Lapsed US ⏱️ 0.0 years remaining

Toner control system and method for electrographic printing

Assignee: 3M Co
•
Filing: 1992-01-28
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Granted: 1994-11-29
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Expires: 2012-01-28
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Abstract

Abstract Toner control system and method for an electrographic printer in which toner is delivered from a reservoir to a toner fountain and there applied to an electrostatically charged sheet to form an image. The visual quality of the image is monitored, and toner concentrate is added to the toner in response to the monitored quality to increase the amount of pigment particles in the toner and thereby maintain a substantially constant image quality. The concentrate is added to the toner in a return line between the fountain and the reservoir in relatively small, predetermined amounts, and it is mixed before being added. In the disclosed embodiments, a test image is formed outside the main image on the sheet, and the brightness of one or more predetermined colors in the test image is monitored. This system and method are applicable both to monochrome images and to multicolor images.

Inventors

  • 👤 Harry Bowers
  • 👤 L. Douglas Clark

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 17:10
CPC Classifications
G; G03; G03G; G03G15/00; G03G15/06; G03G15/10; G03G15/104; G03G15/105; G03G2215/00; G03G2215/00025; G03G2215/00029; G03G2215/00067

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 71 words
In an electrographic printing system: a toner reservoir, a toner fountain for applying toner to an electrostatically charged sheet to form an image, means for delivering toner to the fountain from the reservoir, a source of toner concentrate, means for monitoring an image formed on the sheet to determine image quality, and means responsive to the image quality for adding concentrate to the toner to maintain a substantially constant image quality.
Claim 2
Dependent Claim 71 words
In an electrographic printing system: a toner reservoir, a toner fountain for applying toner to an electrostatically charged sheet to form an image, means for delivering toner to the fountain from the reservoir, a source of toner concentrate, means for monitoring an image formed on the sheet to determine image quality, and means responsive to the image quality for adding concentrate to the toner to maintain a substantially constant image quality.
Claim 3
Dependent Claim 25 words
The system of claim 1 wherein the means for adding concentrate includes means for adding the concentrate to the toner in relatively small, predetermined amounts.
Claim 4
Dependent Claim 18 words
The system of claim 1 including means for mixing the concentrate before it is added to the toner.
Claim 5
Dependent Claim 41 words
The system of claim 1 wherein the system includes a return line which carries toner from the fountain back to the reservoir, and the means for adding concentrate to the toner includes means for introducing the concentrate into the return line.
Claim 6
Dependent Claim 28 words
The system of claim 1 including means for forming a test image outside a main image on the sheet, the test image being the image which is monitored.
Claim 7
Dependent Claim 25 words
The system of claim 1 wherein the means for monitoring the image includes means for monitoring the brightness of a predetermined color in the image.
Claim 8
Dependent Claim 62 words
In an electrographic printing method, the steps of: delivering toner from a reservoir to a toner fountain, applying the toner to an electrostatically charged sheet in the fountain to form an image, monitoring an image formed on the sheet to determine image quality, and adding concentrate to the toner in response to the image quality to maintain a substantially constant image quality.
Claim 9
Dependent Claim 62 words
In an electrographic printing method, the steps of: delivering toner from a reservoir to a toner fountain, applying the toner to an electrostatically charged sheet in the fountain to form an image, monitoring an image formed on the sheet to determine image quality, and adding concentrate to the toner in response to the image quality to maintain a substantially constant image quality.
Claim 10
Dependent Claim 18 words
The method of claim 7 wherein the concentrate is added to the toner in relatively small, predetermined amounts.
Claim 11
Dependent Claim 19 words
The method of claim 7 including the step of mixing the concentrate before it is added to the toner.
Claim 12
Dependent Claim 30 words
The method of claim 7 wherein unused toner is returned to the reservoir from the fountain, and the concentrate is added to the toner as it returns to the reservoir.
Claim 13
Dependent Claim 24 words
The method of claim 7 wherein a test image is formed outside a main image on the sheet, and the test image is monitored.
Claim 14
Dependent Claim 22 words
The method of claim 7 wherein the image quality is determined by monitoring the brightness of a predetermined color in the image.
Claim 15
Dependent Claim 171 words
In an electrographic printing system: a toner reservoir, a toner fountain in which toner is applied to an electrostatically charged sheet to form an image, toner supply and return lines extending between the toner reservoir and the fountain, means for circulating toner from the toner reservoir through the supply line to the fountain and from the fountain through the return line to the toner reservoir, a concentrate reservoir, a loop connected to the concentrate reservoir, means for circulating concentrate through the loop from the concentrate reservoir to mix the concentrate in the reservoir, valve means connected between the loop and the the return line for selectively delivering concentrate from the loop to the return line to increase the concentration of toner in the toner reservoir, means for monitoring the visual quality of an image formed on the sheet, and means responsive to the monitored quality for controlling operation of the valve means to control the amount of concentrate delivered to the return line and thereby maintain a substantially constant image quality.
Claim 16
Dependent Claim 171 words
In an electrographic printing system: a toner reservoir, a toner fountain in which toner is applied to an electrostatically charged sheet to form an image, toner supply and return lines extending between the toner reservoir and the fountain, means for circulating toner from the toner reservoir through the supply line to the fountain and from the fountain through the return line to the toner reservoir, a concentrate reservoir, a loop connected to the concentrate reservoir, means for circulating concentrate through the loop from the concentrate reservoir to mix the concentrate in the reservoir, valve means connected between the loop and the the return line for selectively delivering concentrate from the loop to the return line to increase the concentration of toner in the toner reservoir, means for monitoring the visual quality of an image formed on the sheet, and means responsive to the monitored quality for controlling operation of the valve means to control the amount of concentrate delivered to the return line and thereby maintain a substantially constant image quality.
Claim 17
Dependent Claim 53 words
The system of claim 13 wherein the means for circulating concentrate through the loop comprises a positive displacement pump operating at a substantially constant speed, and the means responsive to the monitored quality includes means for actuating the valve means to deliver concentrate to the return line for a predetermined period of time.
Claim 18
Dependent Claim 29 words
The system of claim 13 including means for forming a test image outside a main image on the sheet, the test image being the image whose quality is monitored.
Claim 19
Dependent Claim 28 words
The system of claim 13 wherein the means for monitoring the quality of an image includes means for monitoring the brightness of a predetermined color in the image.
Claim 20
Dependent Claim 114 words
In an electrographic printing method, the steps of: circulating toner from a toner reservoir to a toner fountain and from the fountain through a return line back to the toner reservoir, applying the toner to an electrostatically charged sheet in the fountain to form an image, circulating toner concentrate from a concentrate reservoir through a loop and back to the concentrate reservoir to mix the concentrate in the reservoir, monitoring the visual quality of an image formed on the sheet, and delivering concentrate from the loop to the return line in response to the monitored quality to increase the concentration of toner in the toner reservoir and thereby maintain a substantially constant image quality.
Claim 21
Dependent Claim 114 words
In an electrographic printing method, the steps of: circulating toner from a toner reservoir to a toner fountain and from the fountain through a return line back to the toner reservoir, applying the toner to an electrostatically charged sheet in the fountain to form an image, circulating toner concentrate from a concentrate reservoir through a loop and back to the concentrate reservoir to mix the concentrate in the reservoir, monitoring the visual quality of an image formed on the sheet, and delivering concentrate from the loop to the return line in response to the monitored quality to increase the concentration of toner in the toner reservoir and thereby maintain a substantially constant image quality.
Claim 22
Dependent Claim 27 words
The method of claim 17 wherein a test image is formed outside a main image on the sheet, and the quality of the test image is monitored.
Claim 23
Dependent Claim 24 words
The method of claim 17 wherein the quality of the image is monitored by monitoring the brightness of a predetermined color in the image.
Claim 24
Dependent Claim 42 words
The method of claim 19 wherein the concentrate is circulated through the loop by a positive displacement pump operating at a substantially constant speed, and the concentrate is delivered from the loop to the return line for a predetermined period of time.
Claim 25
Dependent Claim 131 words
In an electrographic printing system: a toner reservoir, a toner fountain in which toner is applied to an electrostatically charged sheet to form an image, toner supply and return lines extending between the toner reservoir and the fountain, means for circulating toner from the toner reservoir through the supply line to the fountain and from the fountain through the return line to the toner reservoir, a concentrate reservoir, a loop connected to the concentrate reservoir, means for circulating concentrate from the concentrate reservoir through the loop and back to the concentrate reservoir to mix the concentrate in the concentrate reservoir, and means connected between the loop and the return line for selectively delivering concentrate from the loop to the return line to increase the concentration of toner in the toner reservoir.
Claim 26
Dependent Claim 131 words
In an electrographic printing system: a toner reservoir, a toner fountain in which toner is applied to an electrostatically charged sheet to form an image, toner supply and return lines extending between the toner reservoir and the fountain, means for circulating toner from the toner reservoir through the supply line to the fountain and from the fountain through the return line to the toner reservoir, a concentrate reservoir, a loop connected to the concentrate reservoir, means for circulating concentrate from the concentrate reservoir through the loop and back to the concentrate reservoir to mix the concentrate in the concentrate reservoir, and means connected between the loop and the return line for selectively delivering concentrate from the loop to the return line to increase the concentration of toner in the toner reservoir.
Claim 27
Dependent Claim 104 words
In an electrographic printing method, the steps of: circulating toner from a toner reservoir to a toner fountain and from the fountain through a return line back to the toner reservoir, applying the toner to an electrostatically charged sheet in the fountain to form an image, circulating toner concentrate from a concentrate reservoir through a loop and back to the concentrate reservoir to mix the concentrate in the concentrate reservoir, and delivering concentrate from the loop to the return line to increase the concentration of toner in the toner reservoir and thereby maintain a substantially constant quality in the image formed on the sheet.
Claim 28
Dependent Claim 104 words
In an electrographic printing method, the steps of: circulating toner from a toner reservoir to a toner fountain and from the fountain through a return line back to the toner reservoir, applying the toner to an electrostatically charged sheet in the fountain to form an image, circulating toner concentrate from a concentrate reservoir through a loop and back to the concentrate reservoir to mix the concentrate in the concentrate reservoir, and delivering concentrate from the loop to the return line to increase the concentration of toner in the toner reservoir and thereby maintain a substantially constant quality in the image formed on the sheet.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-11-28 1998-05-30 1998-11-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-11-28 2002-05-30 2002-11-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-11-28 2006-05-30 2006-11-29 $7700.00 Window Closed / Lapsed

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