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US5364433A Expired / Lapsed US ⏱️ 0.0 years remaining

Optical member of synthetic quartz glass for excimer lasers and method for producing same

Assignee: Shin Etsu Quartz Products Co Ltd
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Filing: 1992-06-29
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Granted: 1994-11-15
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Expires: 2012-06-29
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Abstract

Abstract A synthetic quartz glass optical member for an ultraviolet laser, suitably applicable as a stepper lens of a lithographer using an excimer laser beam and other optical members, wherein the quartz glass has a hydroxyl content of 10 to 100 ppm, a chlorine content of 200 ppm or less, a hydrogen content of 1×10 16 molecules/cm 3 or less, a homogeneity of refractive index of 5×10 -6 or less in terms of Δn, and a birefringence of 5 nm/cm or less. The optical member can be produced by subjecting a volatile silicon compound to flame hydrolysis with oxyhydrogen flame, depositing the formed particulate silica on a heat-resistant support to prepare a porous silica matrix, heating the matrix in a vacuum as high as 1×10 -2 Torr or above to a temperature of 1,400 ° C. or above to effect dehydration and degassing, homogenizing the resultant transparent quartz glass into highly homogeneous quartz glass free from striae in at last one direction, molding the highly homogeneous quartz glass, and annealing the molded glass.

Inventors

  • 👤 Hiroyuki Nishimura
  • 👤 Akira Fujinoki
  • 👤 Toshikatsu Matsuya
  • 👤 Kyoichi Inaki
  • 👤 Toshiyuki Kato
  • 👤 Atsushi Shimada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 06:29
CPC Classifications
C; C03; C03B; C03B37/00; C03B37/01; C03B37/012; C03B37/014; C03B19/00; C03B19/14; C03B19/1415; C03B19/1453; C03C; C03C3/00; C03C3/04; C03C3/06; G; G03; G03F; G03F7/00; G03F7/70; G03F7/708; G03F7/7095; G03F7/70958; C03B2201/00; C03B2201/02; C03B2201/06; C03B2201/07; C03B2201/075; C03B2201/20; C03B2201/21; C03B2201/23; C03B2203/00; C03B2203/10; C03B2203/22; C03B2207/00; C03B2207/30; C03B2207/32; C03C2201/00; C03C2201/06; C03C2201/08; C03C2201/11; C03C2201/20; C03C2201/21; C03C2201/23; C03C2203/00; C03C2203/40; Y; Y02; Y02P; Y02P40/00; Y02P40/50; Y02P40/57; Y10; Y10S; Y10S501/00; Y10S501/90; Y10S65/00; Y10S65/08

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 203 words
A method for producing an optical member for excimer lasers made from synthetic quartz glass which has an OH group-content ranging from 10 to 100 ppm, a chlorine-content of not more than 200 ppm, a hydrogen molecule-content of not more than 1×10 16 molecules/cm 3 , a uniformity of refractive index distribution of not more than 5×10 -6 as expresses in terms of Δn wherein Δn represents the refractive index difference between the maximum index and the minimum index, and a birefringence of not more than 5 nm/cm, comprising the steps of: flame-hydrolyzing a volatile silicon compound using an oxyhydrogen flame to form fine silica particles; depositing the fine silica particles on a heat-resistant substrate to give a porous silica ingot; dehydrating and degasifying by heating the porous silica ingot at a temperature of not less than 1400° C. and a high degree of vacuum on the order of not less than 1×10 -2 Torr, wherein said dehydrating and degasifying steps occur either sequentially or simultaneously; uniformizing the dehydrated and degasified transparent quartz glass to give highly uniform quartz glass free of stria in at least on direction thereof; molding the resulting highly uniform quartz glass; and annealing the molded quartz glass article.
Claim 2
Independent Claim 203 words
A method for producing an optical member for excimer lasers made from synthetic quartz glass which has an OH group-content ranging from 10 to 100 ppm, a chlorine-content of not more than 200 ppm, a hydrogen molecule-content of not more than 1×10 16 molecules/cm 3 , a uniformity of refractive index distribution of not more than 5×10 -6 as expresses in terms of Δn wherein Δn represents the refractive index difference between the maximum index and the minimum index, and a birefringence of not more than 5 nm/cm, comprising the steps of: flame-hydrolyzing a volatile silicon compound using an oxyhydrogen flame to form fine silica particles; depositing the fine silica particles on a heat-resistant substrate to give a porous silica ingot; dehydrating and degasifying by heating the porous silica ingot at a temperature of not less than 1400° C. and a high degree of vacuum on the order of not less than 1×10 -2 Torr, wherein said dehydrating and degasifying steps occur either sequentially or simultaneously; uniformizing the dehydrated and degasified transparent quartz glass to give highly uniform quartz glass free of stria in at least on direction thereof; molding the resulting highly uniform quartz glass; and annealing the molded quartz glass article.
Claim 3
Dependent Claim 41 words
The method for producing an optical member for excimer lasers made from synthetic quartz glass as set forth in claim 1 wherein the uniformizing treatment of the quartz glass is carried out at a temperature of not less than 1600° C.
Claim 4
Dependent Claim 42 words
The method for producing an optical member for excimer lasers made from synthetic quartz glass as set forth in claim 1 wherein the molding of the highly uniform quartz glass is carried out at a temperature of not less than 1500° C.
Claim 5
Dependent Claim 36 words
The method for producing an optical member for excimer lasers made from synthetic quartz glass as set forth in claim 1 wherein the annealing is carried out at a temperature ranging from 800 to 1250° C.

References Cited (Backward Citations)

US4317668A Cited
JPS5992941A Cited
JPS58161937A Cited
JPS61251538A Cited
JPS62100436A Cited
JPH0269332A Cited
JPH0280343A Cited
JPH034419A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-11-14 1998-05-16 1998-11-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-11-14 2002-05-16 2002-11-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-11-14 2006-05-16 2006-11-15 $7700.00 Window Closed / Lapsed

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