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US5362843A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing highly branched macromolecule polymers

Assignee: Axalta Coating Systems Germany GmbH and Co KG
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Filing: 1993-09-22
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Granted: 1994-11-08
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Expires: 2013-09-22
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Abstract

Abstract The present invention provides novel one-step processes for preparing highly branched macromolecule polymers that have highly controlled molecular architectures. The process comprise the reaction of a branching monomer such as a substituted phenyl compound having the formula: ##STR1## wherein R 1 , R 2 , and R 3 are defined herein, with a second monomer (a core monomer) such as a dihydric phenol for a sufficient period of time and at a sufficient temperature to directly produce the highly branched polymer, characterized by having a single core, in a single processing step.

Inventors

  • 👤 Richard Vicari
  • 👤 Michael P. Bodman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 22:43
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/02; C08G63/12; C08G63/123; C08G63/60; C08G63/605; C08G69/00; C08G69/44

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 345 words
A process for preparing a highly branched macromolecule polymer comprising the step of reacting a branching monomer, having functional groups thereon, having the formula: ##STR8## wherein R 1 is independently selected from the group consisting of: COOH C(O)--OC 6 H 5 O--CH 2 CH 2 OH O--C(O)--CH 3 and N--CH 2 CH 2 OH R 2 and R 3 are each independently selected from the group consisting of: COOH OH NH 2 and O--C(O)--CH 3 ; with the proviso that (a) when R 1 is --COOH, R 2 and R 3 must be the same but not equal to R 1 , and R 2 and R 3 are either OH or O--C(O)--CH 3 , and (b) when R 1 is --C(O)--OC 6 H 5 , R 2 and R 3 are equal and are either OH or NH 2 ; and (c) when R 1 is O--CH 2 CH 2 OH, R 2 and R 3 are equal, and R 2 and R 3 are COOH; with a core monomer, having functional groups thereon, selected from the group consisting of: ##STR9## wherein R is independently selected from the group consisting of hydrogen, an alkyl radical having from one (1) to six (6) carbon atoms, cycloalkyl having from four (4) to seven (7) carbon atoms, and aryl; Y is independently selected from the group consisting of alkyl group of one (1) a four (4) carbon atoms, chlorine, and bromine; z independently has a value of zero (0) to four (4), inclusive; R 1 is independently selected from the group consisting of one (1) to eight (8) carbon atoms and halogenated derivatives thereof, cycloalkylene or cycloalkylidine radicals having up to and including nine (9) carbon atoms and halogenated derivatives thereof, O, S, SO 2 , and CO; and x is 0 or 1; ##STR10## at a sufficient temperature and for a sufficient period of time to produce said highly branched polymer, with the proviso that the core monomer contains functional groups which will only react with one of the three functional groups of the branching monomer.
Claim 2
Dependent Claim 345 words
A process for preparing a highly branched macromolecule polymer comprising the step of reacting a branching monomer, having functional groups thereon, having the formula: ##STR8## wherein R 1 is independently selected from the group consisting of: COOH C(O)--OC 6 H 5 O--CH 2 CH 2 OH O--C(O)--CH 3 and N--CH 2 CH 2 OH R 2 and R 3 are each independently selected from the group consisting of: COOH OH NH 2 and O--C(O)--CH 3 ; with the proviso that (a) when R 1 is --COOH, R 2 and R 3 must be the same but not equal to R 1 , and R 2 and R 3 are either OH or O--C(O)--CH 3 , and (b) when R 1 is --C(O)--OC 6 H 5 , R 2 and R 3 are equal and are either OH or NH 2 ; and (c) when R 1 is O--CH 2 CH 2 OH, R 2 and R 3 are equal, and R 2 and R 3 are COOH; with a core monomer, having functional groups thereon, selected from the group consisting of: ##STR9## wherein R is independently selected from the group consisting of hydrogen, an alkyl radical having from one (1) to six (6) carbon atoms, cycloalkyl having from four (4) to seven (7) carbon atoms, and aryl; Y is independently selected from the group consisting of alkyl group of one (1) a four (4) carbon atoms, chlorine, and bromine; z independently has a value of zero (0) to four (4), inclusive; R 1 is independently selected from the group consisting of one (1) to eight (8) carbon atoms and halogenated derivatives thereof, cycloalkylene or cycloalkylidine radicals having up to and including nine (9) carbon atoms and halogenated derivatives thereof, O, S, SO 2 , and CO; and x is 0 or 1; ##STR10## at a sufficient temperature and for a sufficient period of time to produce said highly branched polymer, with the proviso that the core monomer contains functional groups which will only react with one of the three functional groups of the branching monomer.
Claim 3
Dependent Claim 16 words
The process as set forth in claim 1 wherein the temperature is at least 125° C.
Claim 4
Dependent Claim 20 words
The process as set forth in claim 1 wherein the temperature is from about 125° C. to about 275° C.
Claim 5
Dependent Claim 21 words
The process as set forth in claim 3 wherein said reaction is carried out in the presence of an inert diluent.
Claim 6
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula I compound.
Claim 7
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula II compound.
Claim 8
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula III compound.
Claim 9
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula IV compound.
Claim 10
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula V compound.
Claim 11
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula VI compound.
Claim 12
Dependent Claim 27 words
The process as set forth in claim 4 wherein there is additionally included a esterification catalyst which promotes the reaction between said monomer and said core monomer.
Claim 13
Dependent Claim 14 words
The process as set forth in claim 11 wherein the catalyst is lithium acetate.
Claim 14
Dependent Claim 13 words
A highly branched macromolecular polymer product produced by the process of claim 5.
Claim 15
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 6.
Claim 16
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 7.
Claim 17
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 8.
Claim 18
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 9.
Claim 19
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 10.
Claim 20
Dependent Claim 17 words
The process as set forth in claim 1 wherein the core monomer is a formula VII compound.
Claim 21
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 19.
Claim 22
Dependent Claim 13 words
A highly branched macromolecule polymer product produced by the process of claim 1.

References Cited (Backward Citations)

US5227467A Cited
US5041516A Cited
US5136014A Cited
US5183862A Cited
US5196502A Cited
US5225522A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-11-07 1998-05-09 1998-11-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-11-07 2002-05-09 2002-11-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-11-07 2006-05-09 2006-11-08 $7700.00 Window Closed / Lapsed

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