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US5354839A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyimide and preparation process of same

Assignee: Mitsui Chemicals Inc
•
Filing: 1993-03-31
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Granted: 1994-10-11
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Expires: 2013-03-31
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Abstract

Abstract A polyimide comprising a requisite structural unit having one or more recurring structural units of the formula: <IMAGE> such as the structural units of the formula <IMAGE> The polyimide can have an extremely low dielectric constant and is colorless, transparent and excellent in processability and heat resistance, and also provides an aromatic diamine which is useful as a raw material monomer of the polyimide or a raw material of other various engineering plastics.

Inventors

  • 👤 Wataru Yamashita
  • 👤 Yoshihiro Sakata
  • 👤 Toshiyuki Kataoka
  • 👤 Yuichi Okawa
  • 👤 Hideaki Oikawa
  • 👤 Tadashi Asanuma
  • 👤 Mitsunori Matsuo
  • 👤 Tsutomu Ishida
  • 👤 Keizaburo Yamaguchi
  • 👤 Akihiro Yamaguchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 20:26
CPC Classifications
C; C08; C08G; C08G73/00; C08G73/06; C08G73/10; C08G73/1046; C08G73/105; C07; C07C; C07C217/00; C07C217/78; C07C217/80; C07C217/82; C07C217/90; C08G73/1003; C08G73/1007; C08G73/101; C08G73/1014; C08G73/1017; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/032; H05K1/0346; H05K3/00; H05K3/46; H05K3/4644; H05K3/4673; H05K3/4676

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 180 words
A polyimide comprising a requisite structural unit having one or more recurring structural units of the formula ( 1): ##STR85## wherein X 1 is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(CH 3 )-- and two X 1 are the same or different from each other, m is an integer of 1˜6, n is individually 0 or an integer of 1˜4, R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and Ar is a divalent radical selected from the group consisting of ##STR86## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p is individually 0 or an integer of 1˜4, or an integer of 1˜4 when n is 0 in the formula (1).
Claim 2
Dependent Claim 180 words
A polyimide comprising a requisite structural unit having one or more recurring structural units of the formula ( 1): ##STR85## wherein X 1 is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(CH 3 )-- and two X 1 are the same or different from each other, m is an integer of 1˜6, n is individually 0 or an integer of 1˜4, R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and Ar is a divalent radical selected from the group consisting of ##STR86## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p is individually 0 or an integer of 1˜4, or an integer of 1˜4 when n is 0 in the formula (1).
Claim 3
Dependent Claim 209 words
A capped polyimide comprising a requisite structural unit having one or more recurring structural units of the formula (1): ##STR87## wherein X 1 is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(CH 3 )-- and two X 1 are the same or different from each other, m is an integer of 1˜6, n is individually 0 or an integer of 1˜4, R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and Ar is a divalent radical selected from the group consisting of ##STR88## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p is individually 0 or an integer of 1˜4, or an integer of 1˜4 when n is 0 in the formula (1), and having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for amine and dicarboxylic anhydride.
Claim 4
Dependent Claim 209 words
A capped polyimide comprising a requisite structural unit having one or more recurring structural units of the formula (1): ##STR87## wherein X 1 is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(CH 3 )-- and two X 1 are the same or different from each other, m is an integer of 1˜6, n is individually 0 or an integer of 1˜4, R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and Ar is a divalent radical selected from the group consisting of ##STR88## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p is individually 0 or an integer of 1˜4, or an integer of 1˜4 when n is 0 in the formula (1), and having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for amine and dicarboxylic anhydride.
Claim 5
Dependent Claim 136 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (11): ##STR89## wherein X 1 is a direct bond or a divalent radical selected from the group consisting o --O--, --S--, --CO-- and --C(CH 3 ) 2 --, and n and p or 0 or an integer of 1˜4 and are not simultaneously 0, and R is a tetravalent radical having 2-27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 6
Dependent Claim 136 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (11): ##STR89## wherein X 1 is a direct bond or a divalent radical selected from the group consisting o --O--, --S--, --CO-- and --C(CH 3 ) 2 --, and n and p or 0 or an integer of 1˜4 and are not simultaneously 0, and R is a tetravalent radical having 2-27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 7
Dependent Claim 235 words
A preparation process of polyimide comprising a requisite structural unit having one or more recurring structural units of the formula (1): ##STR90## wherein X 1 is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(H 3 ) 2 --, two X 1 may be same or different, m is an integer of 1˜6, n is 0 or an integer of 1˜4, and Ar is a divalent radical selected from the group consisting of ##STR91## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and ----C(CH 3 ) 2 , m is an integer of 1˜6, and p individually 0 or an integer of 1˜4, and an integer of 1˜4 when n=0 in the formula (1), R is tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, which comprises reacting an aromatic diamine having one or more principal ingredients of the formula (13): ##STR92## wherein X 1 , Ar, m and n are the same as above, with one or more tetracarboxylic dianhydride principally represented by the formula (14): ##STR93## wherein R are the same as above, and thermally or chemically imidizing the resulting polyamic acid.
Claim 8
Dependent Claim 235 words
A preparation process of polyimide comprising a requisite structural unit having one or more recurring structural units of the formula (1): ##STR90## wherein X 1 is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(H 3 ) 2 --, two X 1 may be same or different, m is an integer of 1˜6, n is 0 or an integer of 1˜4, and Ar is a divalent radical selected from the group consisting of ##STR91## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and ----C(CH 3 ) 2 , m is an integer of 1˜6, and p individually 0 or an integer of 1˜4, and an integer of 1˜4 when n=0 in the formula (1), R is tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, which comprises reacting an aromatic diamine having one or more principal ingredients of the formula (13): ##STR92## wherein X 1 , Ar, m and n are the same as above, with one or more tetracarboxylic dianhydride principally represented by the formula (14): ##STR93## wherein R are the same as above, and thermally or chemically imidizing the resulting polyamic acid.
Claim 9
Dependent Claim 366 words
A preparation process of capped aromatic polyimide comprising a requisite structural unit having one or more recurring structural units of the formula (1): ##STR94## wherein X is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(CH 3 ) 2 --, two X 1 are the same or different, m is an integer of 1˜6, n is ) or an integer of 1˜4, and Ar is a divalent radical selected from the group consisting of ##STR95## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p individually 0 or an integer of 1˜4, and an integer of 1˜4 when n=0 in the formula (1), R is tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for amine and dicarboxylic anhydride, comprising reacting aromatic diamine having one or more principal ingredients of the formula (13): ##STR96## wherein X 1 , Ar, m, and n are the same as above, with one or more tetracarboxylic dianhydride principally represented by the formula (14) ##STR97## wherein R is the same as above, in the presence of aromatic dicarboxylic anhydride of the formula (15): ##STR98## wherein Z is a divalent radical having 6˜15 carbon atoms and being selected from the group consisting of a monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and/or aromatic monoamine of the formula (16) Z.sub.1 --NH.sub.2 ( 16) wherein Z 1 is a monovalent radical having 6˜15 carbon atoms and being selected from the group consisting of a monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and thermally or chemically imidizing the resulting polyamic acid.
Claim 10
Dependent Claim 366 words
A preparation process of capped aromatic polyimide comprising a requisite structural unit having one or more recurring structural units of the formula (1): ##STR94## wherein X is a direct bond or a divalent radical selected from the group consisting of --O--, --CO-- and --C(CH 3 ) 2 --, two X 1 are the same or different, m is an integer of 1˜6, n is ) or an integer of 1˜4, and Ar is a divalent radical selected from the group consisting of ##STR95## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p individually 0 or an integer of 1˜4, and an integer of 1˜4 when n=0 in the formula (1), R is tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for amine and dicarboxylic anhydride, comprising reacting aromatic diamine having one or more principal ingredients of the formula (13): ##STR96## wherein X 1 , Ar, m, and n are the same as above, with one or more tetracarboxylic dianhydride principally represented by the formula (14) ##STR97## wherein R is the same as above, in the presence of aromatic dicarboxylic anhydride of the formula (15): ##STR98## wherein Z is a divalent radical having 6˜15 carbon atoms and being selected from the group consisting of a monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and/or aromatic monoamine of the formula (16) Z.sub.1 --NH.sub.2 ( 16) wherein Z 1 is a monovalent radical having 6˜15 carbon atoms and being selected from the group consisting of a monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member, and thermally or chemically imidizing the resulting polyamic acid.
Claim 11
Dependent Claim 101 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine has the formula (17): ##STR99## wherein m is an integer of 1˜6, n is 0 or an integer of 1˜4, and Ar is a divalent radical selected from the group consisting of ##STR100## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, m is an integer of 1˜6, and p is 0 or an integer of 1˜4, and is an integer of 1˜4 when n is 0 in the formula (17).
Claim 12
Dependent Claim 61 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine has the formula (21): ##STR101## wherein X 2 is a direct bond or a divalent radical selected from the group consisting of --O--, --S--, --CO-- and --C(CH 3 ) 2 --, and n and p are individually 0 or an integer of 1˜4 and are not simultaneously 0.
Claim 13
Dependent Claim 47 words
The polyimide of claim 1 or claim 2 wherein the polyimide having the recurring structural units of the formula (1) is derived from the polyamic acid precursor having an inherent viscosity of 0.01˜3.0 dl/g at a concentration of 0.5 g/dl in a dimethylacetamide solution at 35° C.
Claim 14
Dependent Claim 53 words
A polyimide of claim 1 or claim 2 wherein the polyimide having reccuring structural units of the formula (1) has an inherent viscosity of 0.01˜3.0 dl/g at 35° C. at a concentration of 0.5 g/dl in a solvent mixture composed of 9 parts by weight p-chlorophenol and 1 part by weight of phenol.
Claim 15
Dependent Claim 110 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (2): ##STR102## wherein n and p are 0 or an integer of 1˜4, and are not simultaneously 0, and R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 16
Dependent Claim 110 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (2): ##STR102## wherein n and p are 0 or an integer of 1˜4, and are not simultaneously 0, and R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 17
Dependent Claim 102 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (3): ##STR103## wherein n is an integer of 1˜4 and R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, mono aromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 18
Dependent Claim 102 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (3): ##STR103## wherein n is an integer of 1˜4 and R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, mono aromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 19
Dependent Claim 101 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (4): ##STR104## wherein n is an integer of 1˜4 and R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 20
Dependent Claim 101 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (4): ##STR104## wherein n is an integer of 1˜4 and R is a tetravalent radical having 2˜27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 21
Dependent Claim 105 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units selected from the group consisting of the formulas (5), (6), (7), (8), (9) and (10): ##STR105## wherein R is a tetravalent radical having 2-27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 22
Dependent Claim 105 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units selected from the group consisting of the formulas (5), (6), (7), (8), (9) and (10): ##STR105## wherein R is a tetravalent radical having 2-27 carbon atoms and being selected from the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 23
Dependent Claim 94 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (12): ##STR106## wherein R is a tetravalent radical having 2˜27 carbon atoms and being selected form the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 24
Dependent Claim 94 words
An aromatic polyimide or a capped aromatic polyimide having at the polymer chain end thereof an aromatic ring which is essentially unsubstituted or substituted with a radical having no reactivity for dicarboxylic anhydride, comprising a requisite structural unit having one or more recurring structural units of the formula (12): ##STR106## wherein R is a tetravalent radical having 2˜27 carbon atoms and being selected form the group consisting of an aliphatic radical, alicyclic radical, monoaromatic radical, condensed polyaromatic radical and noncondensed aromatic radical connected to each other with a direct bond or a bridge member.
Claim 25
Dependent Claim 34 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine has the formula (18): ##STR107## wherein n and p are 0 or an integer of 1, and are not simultaneously 0.
Claim 26
Dependent Claim 25 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine has the formula (19): ##STR108## wherein n is an integer of 1˜4.
Claim 27
Dependent Claim 25 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine has the formula (20): ##STR109## wherein p is an integer of 1˜4.
Claim 28
Dependent Claim 30 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine is one or more compounds selected from the group consisting of 1,3-bis(3-aminophenoxy)-4-trifluoromethylbenzene, 1,3-bis(3-aminophenoxy)-5-trifluoromethylbenzene, 1,3-bis(3-amino-5-trifluoromethylphenoxy)benzene, 1,4-bis(3-amino-5-trifluoromethylphenoxy)benzene and 1,3-bis(3-amino-5-trifluoromethylphenoxy)-4-trifluoromethylbenzene.
Claim 29
Dependent Claim 18 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine has the formula (22): ##STR110##
Claim 30
Dependent Claim 15 words
The preparation process of claim 4 or claim 5 wherein the aromatic diamine is 4,4-bis(3-amino-5-fluoromethylphenoxy)biphenyl.
Claim 31
Dependent Claim 14 words
The preparation process of claim 5 wherein the aromatic dicarboxylic anhydride is phthalic anhydride.
Claim 32
Dependent Claim 12 words
The preparation process of claim 5 wherein the aromatic monoamine is aniline.
Claim 33
Dependent Claim 23 words
The preparation process of claim 5 wherein the amount of the aromatic dicarboxylic anhydride is 0.001˜1.0 mol per mol of the aromatic diamine.
Claim 34
Dependent Claim 21 words
The preparation process of claim 23 wherein the amount of phthalic anhydride is 0.001˜1.0 mol per mol of the aromatic diamine.
Claim 35
Dependent Claim 22 words
The preparation process of claim 5 wherein the amount of the aromatic monoamine is 0.001˜1.0 mol per mol of the tetracarboxylic dianhydride.
Claim 36
Dependent Claim 20 words
The preparation process of claim 25 wherein the amount of aniline is 0.001˜1.0 mol per mol of the tetracarboxylic dianhydride.
Claim 37
Dependent Claim 17 words
A composition comprising polyimide in one of claims 1, 2, 3, 10, 11, 12, 13, and 14.
Claim 38
Dependent Claim 18 words
A polyimide film comprising polyimide in one of claims 1, 2, 3, 10, 11, 12, 13, and 14.

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