← Back to Patent Explorer
US5352731A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermally conductive silicone rubber composition containing organo polysiloxanes with high and low polymerization degrees and spherical aluminum oxide powder

Assignee: Shin-Etsu Chemical Co Ltd
•
Filing: 1993-09-01
•
Granted: 1994-10-04
•
Expires: 2013-09-01
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A silicone rubber composition having thermal conductivity higher than 5x10-3 cal/cmxsecx DEG C. and excellent workability in various molding processes, which comprises A) 95-50 parts by weight of an organopolysiloxane having an average polymerization degree of 6,000-12,000, B) 5-50 parts by weight of an organopolysiloxane having an average polymerization degree of 200-2,000, C) 500-1,200 parts by weight of a spherical aluminum oxide powder and D) a curing agent ample for curing the composition consisting of A) to C) .

Inventors

  • 👤 Akio Nakano
  • 👤 Tsutomu Yoneyama
  • 👤 Nobumasa Tomizawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 04:30
CPC Classifications
C; C08; C08K; C08K3/00; C08K3/18; C08K3/20; C08K3/22; C08L; C08L83/00; C08L83/04; C08G; C08G77/00; C08G77/04; C08G77/20; C08G77/22; C08G77/24; C08G77/70

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 106 words
A thermally conductive silicone rubber composition having thermal conductivity of 5×10 -3 ·cal/cm·sec·°C. or higher which consists essentially of A 95-50 parts by weight of a gummy organopolysiloxane having an average polymerization degree of 6,000-12,000, B) 5-50 parts by weight of an oily organpolysiloxane having an average polymerization degree of 200-2,000 and a viscosity of 600 to 120,000 centistokes, C) 500-1,200 parts by weight of a spherical aluminum oxide powder having an average particle size of 50 μum or less and an average major axis diameter/minor axis diameter ratio of 1.0 to 1.4, and D) a curing agent in an amount sufficient to cure the composition.
Claim 2
Dependent Claim 106 words
A thermally conductive silicone rubber composition having thermal conductivity of 5×10 -3 ·cal/cm·sec·°C. or higher which consists essentially of A 95-50 parts by weight of a gummy organopolysiloxane having an average polymerization degree of 6,000-12,000, B) 5-50 parts by weight of an oily organpolysiloxane having an average polymerization degree of 200-2,000 and a viscosity of 600 to 120,000 centistokes, C) 500-1,200 parts by weight of a spherical aluminum oxide powder having an average particle size of 50 μum or less and an average major axis diameter/minor axis diameter ratio of 1.0 to 1.4, and D) a curing agent in an amount sufficient to cure the composition.
Claim 3
Dependent Claim 48 words
The thermally conductive silicone rubber composition of claim 1, wherein said organopolysiloxane of component A) is represented by an average compositional formula, R n Si O .sub.(4-n)/z, wherein R is a monovalent substituted or unsubstituted hydrocarbon residue, and n is an positive number ranging from 1.95 to 2.05.
Claim 4
Dependent Claim 19 words
The thermally conductive silicone rubber composition of claim 2, wherein the main chain of said organopolysiloxane comprises dimethylsiloxane units.
Claim 5
Dependent Claim 31 words
The thermally conductive silicone rubber composition of claim 3, wherein part of the methyl groups of said main chain are replaced by vinyl groups, phenyl groups, trifluoropropyl groups or combinations thereof.
Claim 6
Dependent Claim 53 words
The thermally conductive silicone rubber composition of claim 2, wherein said monovalent hydrocarbon residue represented by R is an unsubstituted alkyl group, a halogenated alkyl group, an unsubstituted cycloalkyl group, a halogenated cycloalkyl group, an unsubstituted alkenyl group, a halogenated alkenyl group, an unsubstituted aryl group, a halogenated aryl group or combinations thereof.
Claim 7
Dependent Claim 40 words
The thermally conductive silicone rubber composition of claim 5, wherein said alkyl group is methyl, ethyl or propyl, said cycloalkyl group is cyclopentyl or cyclohexyl, said alkenyl group is vinyl or allyl, and said aryl group is phenyl or tolyl.
Claim 8
Dependent Claim 20 words
The thermally conductive silicone rubber composition of claim 5, wherein the halogen of said halogenated groups is chlorine or fluorine.
Claim 9
Dependent Claim 49 words
The thermally conductive silicone rubber composition of claim 1, wherein said organopolysiloxane of component B) is represented by an average compositional formula, R n Si O 4-n )/z wherein R is a monovalent substituted or unsubstituted hydrocarbon residue, and n is a positive number ranging from 1.95 to 2.05.
Claim 10
Dependent Claim 19 words
The thermally conductive silicone rubber composition of claim 8, wherein the main chain of said organopolysiloxane comprises dimethylsiloxane units.
Claim 11
Dependent Claim 31 words
The thermally conductive silicone rubber composition of claim 3, wherein part of the methyl groups of said main chain are replaced by vinyl groups, phenyl groups, trifluoropropyl groups or combinations thereof.
Claim 12
Dependent Claim 53 words
The thermally conductive silicone rubber composition of claim 2, wherein said monovalent hydrocarbon residue represented by R is an unsubstituted alkyl group, a halogenated alkyl group, an unsubstituted cycloalkyl group, a halogenated cycloalkyl group, an unsubstituted alkenyl group, a halogenated alkenyl group, an unsubstituted aryl group, a halogenated aryl group or combinations thereof.
Claim 13
Dependent Claim 41 words
The thermally conductive silicone rubber composition of claim 11, wherein said alkyl group is methyl, ethyl or propyl, said cycloalkyl group is cyclopentyl group or cyclohexyl, said alkenyl group is vinyl or allyl, and said aryl group is phenyl or tolyl.
Claim 14
Dependent Claim 20 words
The thermally conductive silicone rubber composition of claim 11, wherein the halogen of said halogenated groups is chlorine or fluorine.
Claim 15
Dependent Claim 26 words
The thermally conductive silicone rubber composition of claim 1, wherein the mixing ratio of said component A) to said component B) ranges from 95/5 to 50/50.
Claim 16
Dependent Claim 43 words
The thermally conductive silicone rubber composition of claim 1, wherein said spherical aluminum oxide powder of component C) is an aluminum oxide powder prepared by process comprising a step of melting metallic aluminum and a step of oxidizing molten metallic aluminum with oxygen.
Claim 17
Dependent Claim 16 words
A curable silicone rubber article produced by molding a thermally conductive silicone composition of claim 1.
Claim 18
Dependent Claim 14 words
A cured silicone rubber article produced by heat curing an article of claim 16.
Claim 19
Dependent Claim 13 words
The silicone rubber article of claim 17 in the form of a sheet.

References Cited (Backward Citations)

US4355129A Cited
US4444944A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-10-03 1998-04-04 1998-10-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-10-03 2002-04-04 2002-10-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-10-03 2006-04-04 2006-10-04 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag