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US5349188A Expired / Lapsed US ⏱️ 0.0 years remaining

Near infrared analysis of piano constituents and octane number of hydrocarbons

Assignee: Marathon Petroleum Co LP
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Filing: 1990-04-09
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Granted: 1994-09-20
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Expires: 2010-04-09
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Abstract

Abstract Certain selected wavelengths in the near infrared spectra permit analysis of weight percent, volume percent, or even mole percent of each component, e.g. PIANO (paraffin, isoparaffin, aromatic, napthenes, and olefins), octane (preferably research, motor or pump), and percent of various hydrocarbons, e.g. alpha olefins. Analysis can be nearly continuous analysis on-line or at-line, as well as batch analysis, e.g. in a quality control laboratory. Preferably the NIR data is converted to a second derivative of the spectra and multiple linear regression performed to model the individual PIANO concentrations, and to predict physical properties of fuel blending components, e.g. research octane of reformate, etc.

Inventors

  • 👤 Steven M. Maggard

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 10:57
CPC Classifications
G; G01; G01N; G01N21/00; G01N21/17; G01N21/25; G01N21/31; G01N21/35; G01N21/359; G01N21/3577; G01N33/00; G01N33/26; G01N33/28; G01N33/2829; G01N2201/00; G01N2201/12; G01N2201/129

Claims Analysis

Total Claims: 43
Claim 1
Independent Claim 154 words
In a process for the control of octane number, or cetane number, of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons, by near infrared spectroscopy, the improvement comprising predicting said octane number, or cetane number by: a. measuring the near infrared absorbance at at least one wavelength in one or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1092-1156, 824-884, 1656-1692, 880-974, 1152-1230, 1320-1380, 1470-1578, 1614-1644, 1746-1810, 1940-2000, and/or 2058-2130 nanometers (nm); b. outputting a periodic or continuous signal indicative of a derivative of said absorbance in said wavelength, or wavelengths in said one or more bands or a combination of mathematical functions comprising a derivative thereof; c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; and d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal.
Claim 2
Dependent Claim 154 words
In a process for the control of octane number, or cetane number, of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons, by near infrared spectroscopy, the improvement comprising predicting said octane number, or cetane number by: a. measuring the near infrared absorbance at at least one wavelength in one or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1092-1156, 824-884, 1656-1692, 880-974, 1152-1230, 1320-1380, 1470-1578, 1614-1644, 1746-1810, 1940-2000, and/or 2058-2130 nanometers (nm); b. outputting a periodic or continuous signal indicative of a derivative of said absorbance in said wavelength, or wavelengths in said one or more bands or a combination of mathematical functions comprising a derivative thereof; c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; and d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal.
Claim 3
Dependent Claim 215 words
In a process for the control of octane number, or cetane number of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons by near infrared spectroscopy, the improvement comprising predicting said octane number or cetane number by: a. measuring the near infrared absorbance at at least one wavelength, in two or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 2064-2234, 1092-1156, 824-884, 1656-1692, 880-974, 1152-1230, 1320-1380, 1470-1578, 1614-1644, 1746-1813, 1940-2000, and/or 2058-2130 nanometers (nm). b. periodically or continuously outputting a periodic or continuous signal indicative of the intensity of said absorbance in said wavelength, or wavelengths in said two or more bands or a combination of mathematical functions thereof; and c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal; wherein said mathematically converting includes taking a first or higher derivative and wherein said output signal is used to control proportioning pumps, automatic control valves, or other flow control means to control the addition rate of each of a series of components fed from different sources to provide a target octane number or, cetane number in a finished blended mixture.
Claim 4
Dependent Claim 215 words
In a process for the control of octane number, or cetane number of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons by near infrared spectroscopy, the improvement comprising predicting said octane number or cetane number by: a. measuring the near infrared absorbance at at least one wavelength, in two or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 2064-2234, 1092-1156, 824-884, 1656-1692, 880-974, 1152-1230, 1320-1380, 1470-1578, 1614-1644, 1746-1813, 1940-2000, and/or 2058-2130 nanometers (nm). b. periodically or continuously outputting a periodic or continuous signal indicative of the intensity of said absorbance in said wavelength, or wavelengths in said two or more bands or a combination of mathematical functions thereof; and c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal; wherein said mathematically converting includes taking a first or higher derivative and wherein said output signal is used to control proportioning pumps, automatic control valves, or other flow control means to control the addition rate of each of a series of components fed from different sources to provide a target octane number or, cetane number in a finished blended mixture.
Claim 5
Dependent Claim 20 words
A process according to claim 1, or 2, wherein said absorbance is measured at wavelength within the 824-884 nm band.
Claim 6
Dependent Claim 18 words
A process according to claim 1, or 2, wherein said absorbance is measured in the 1152-1230 nm band.
Claim 7
Dependent Claim 18 words
A process according to claim 1, or 2, wherein said absorbance is measured in the 2064-2234 nm band.
Claim 8
Dependent Claim 18 words
A process according to claim 1, or 2, wherein comprising measuring said absorbance in the 880-974 nm band.
Claim 9
Dependent Claim 147 words
In a process for the control of octane number, or cetane number of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons by near infrared spectroscopy, the improvement comprising predicting said octane number, or cetane number by: a. measuring the near infrared absorbance at at least one wavelength, in one or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1470-1578, 1614-1644, 1746-1810, 1940-2000, and/or 2058-2130 nanometers (nm). b. outputting a periodic or continuous signal indicative of the intensity of said absorbance in said wavelength, or wavelengths in said one or more bands or a combination of mathematical functions thereof; and c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture, d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal.
Claim 10
Dependent Claim 147 words
In a process for the control of octane number, or cetane number of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons by near infrared spectroscopy, the improvement comprising predicting said octane number, or cetane number by: a. measuring the near infrared absorbance at at least one wavelength, in one or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1470-1578, 1614-1644, 1746-1810, 1940-2000, and/or 2058-2130 nanometers (nm). b. outputting a periodic or continuous signal indicative of the intensity of said absorbance in said wavelength, or wavelengths in said one or more bands or a combination of mathematical functions thereof; and c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture, d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal.
Claim 11
Dependent Claim 15 words
A process according to claim 7, wherein said functions comprise a derivative of said absorbance.
Claim 12
Dependent Claim 23 words
A process according to claim 1, 7, or 2, wherein said functions are obtained by a process comprising a base line offset correction.
Claim 13
Dependent Claim 24 words
A process according to claim 1, 7, or 2 wherein the mixture is a stream and said output signal is indicative of pump octane.
Claim 14
Dependent Claim 24 words
A process according to claim 1, 7, or 2 wherein the mixture is a stream and said output signal is indicative of motor octane.
Claim 15
Dependent Claim 18 words
A process according to claim 1, 7, or 2 wherein said output signal is indicative of cetane number.
Claim 16
Independent Claim 110 words
A system for blending hydrocarbon and/or substituted hydrocarbon feeds having various values of octane or cetane comprising in combination: A. NIR absorbance sensing means for emitting a signal indicative of absorbance in at least two bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 2064-2234, 1092-1156, 824-884, 1656-1692, 880-974, 1320-1380, 1470-1578, 1614-1644, 1746-1810, 1940-2000, and/or 2058-2130 nanometers (nm); B. computer means for mathematically converting said signal to an output indication of octane or other measure of fuel quality; C. flow control means responsive to said output, for controlling respective flows of said feeds to produce a blended mixture having substantially a preset value of said octane or cetane.
Claim 17
Independent Claim 110 words
A system for blending hydrocarbon and/or substituted hydrocarbon feeds having various values of octane or cetane comprising in combination: A. NIR absorbance sensing means for emitting a signal indicative of absorbance in at least two bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 2064-2234, 1092-1156, 824-884, 1656-1692, 880-974, 1320-1380, 1470-1578, 1614-1644, 1746-1810, 1940-2000, and/or 2058-2130 nanometers (nm); B. computer means for mathematically converting said signal to an output indication of octane or other measure of fuel quality; C. flow control means responsive to said output, for controlling respective flows of said feeds to produce a blended mixture having substantially a preset value of said octane or cetane.
Claim 18
Dependent Claim 19 words
A system according to claim 13 wherein said computer means take a first or higher derivative of said signal.
Claim 19
Dependent Claim 24 words
A system according to claim 13 wherein said flow control means controls the flow of streams of two or more components of said mixture.
Claim 20
Dependent Claim 15 words
A process according to claim 13 wherein said composition comprises alpha olefins or mixtures thereof.
Claim 21
Dependent Claim 40 words
A process according to claim 1, 7, 2, or 13 wherein said hydrocarbons comprise reformer feed, reformate (stabilized and/or unstabilized), fluid catalytic cracker product, alkylate gasoline, polymerization gasoline, isomerate gasoline, and raffinate, or other refinery blending streams or mixtures thereof.
Claim 22
Dependent Claim 25 words
A process according to claim 1, 7, 2, or 13 wherein said mixture flows substantially intermittently or continuously past the point of measuring said absorbance.
Claim 23
Dependent Claim 25 words
A process according to claim 1, 7, 2, or 13 wherein the mixture is a stream and said output signal is indicative of research octane.
Claim 24
Dependent Claim 41 words
A process according to claim 1, 7, 2, or 13 wherein said signal controls a fuel blending system feeding blending components having different octane or cetane into a common zone, whereby a product having a desired octane or cetane is produced.
Claim 25
Dependent Claim 16 words
A process according to claim 1, 7, 2, or 13 wherein said complex mixture comprises gasoline.
Claim 26
Dependent Claim 17 words
A process according to claim 1, 7, 2, or 13 wherein said complex mixture comprises diesel fuel.
Claim 27
Dependent Claim 22 words
A process according to claim 1, 7, 2, or 13 wherein the hydrocarbons and/or substituted hydrocarbons are involved in a chemical reaction.
Claim 28
Dependent Claim 19 words
A process according to claim 1, 7, 2, or 13 wherein said mathematically converting step comprises multiple regression analysis.
Claim 29
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said mathematically converting step comprises partial least squares analysis.
Claim 30
Dependent Claim 19 words
A process according to claim 1, 2, or 13 wherein said absorbance is measured in the 1092-1156 nm band.
Claim 31
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said absorbance is measured in the 1320-1380 nm band.
Claim 32
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said absorbance is measured in the 1470-1578 nm band.
Claim 33
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said absorbance is measured in the 1614-1644 nm band.
Claim 34
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said absorbance is measured in the 1746-1810 nm band.
Claim 35
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said absorbance is measured in the 1940-2000 nm band.
Claim 36
Dependent Claim 20 words
A process according to claim 1, 7, 2, or 13 wherein said absorbance is measured in the 2058-2130 nm band.
Claim 37
Dependent Claim 20 words
A processing according to claim 1, 7, 2, or 13 wherein said mathematically converting step comprises principal component regression analysis.
Claim 38
Dependent Claim 147 words
In a process for the control of octane number, or cetane number, of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons, by near infrared spectroscopy, the improvement comprising predicting said octane number, or cetane number by: a. measuring the near infrared absorbance at least one wavelength in one or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1614-1644, 1746-1810, and/or 1940-2000 nanometers (nm); b. outputting a periodic or continuous signal indicative of a derivative of said absorbance in said wavelength, or wavelengths in said one or more bands or a combination of mathematical functions comprising a derivative thereof; c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; and d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal.
Claim 39
Dependent Claim 147 words
In a process for the control of octane number, or cetane number, of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons, by near infrared spectroscopy, the improvement comprising predicting said octane number, or cetane number by: a. measuring the near infrared absorbance at least one wavelength in one or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1614-1644, 1746-1810, and/or 1940-2000 nanometers (nm); b. outputting a periodic or continuous signal indicative of a derivative of said absorbance in said wavelength, or wavelengths in said one or more bands or a combination of mathematical functions comprising a derivative thereof; c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; and d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal.
Claim 40
Dependent Claim 209 words
In a process for the control of octane number, or cetane number of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons by near infrared spectroscopy, the improvement comprising predicting said octane number or cetane number by: a. measuring the near infrared absorbance at at least one wavelength, in two or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1470-1578, 1614-1644, 1746-1810, and/or 1940-2000 nanometers (nm). b. periodically or continuously outputting a periodic or continuous signal indicative of the intensity of said absorbance in said wavelength, or wavelengths in said two or more bands or a combination of mathematical functions thereof; and c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal; wherein said mathematically converting includes taking a first or higher derivative and wherein said output signal is used to control proportioning pumps, automatic control valves, or other flow control means to control the addition rate of each of a series of components fed from different sources to provide a target octane number or, cetane number in a finished blended mixture.
Claim 41
Dependent Claim 209 words
In a process for the control of octane number, or cetane number of a complex mixture comprising hydrocarbons and/or substituted hydrocarbons by near infrared spectroscopy, the improvement comprising predicting said octane number or cetane number by: a. measuring the near infrared absorbance at at least one wavelength, in two or more bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1470-1578, 1614-1644, 1746-1810, and/or 1940-2000 nanometers (nm). b. periodically or continuously outputting a periodic or continuous signal indicative of the intensity of said absorbance in said wavelength, or wavelengths in said two or more bands or a combination of mathematical functions thereof; and c. mathematically converting said signal to an output signal indicative of the octane number or cetane number of said mixture; d. controlling a blending or other process which correlates with octane number or cetane number by apparatus responsive to said output signal; wherein said mathematically converting includes taking a first or higher derivative and wherein said output signal is used to control proportioning pumps, automatic control valves, or other flow control means to control the addition rate of each of a series of components fed from different sources to provide a target octane number or, cetane number in a finished blended mixture.
Claim 42
Independent Claim 105 words
A system for blending hydrocarbon and/or substituted hydrocarbon feeds having various values of octane or cetane comprising in combination: A. NIR absorbance sensing means for emitting a signal indicative of absorbance in at least two bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1470-1578, 1614-1644, 1746-1810, and/or 1940-2000 nanometers (nm); B. computer means for mathematically converting said signal to an output indication of octane or other measure of fuel quality; C. flow control means responsive to said output, for controlling respective flows of said feeds to produce a blended mixture having substantially a preset value of said octane or cetane.
Claim 43
Independent Claim 105 words
A system for blending hydrocarbon and/or substituted hydrocarbon feeds having various values of octane or cetane comprising in combination: A. NIR absorbance sensing means for emitting a signal indicative of absorbance in at least two bands selected from the group consisting essentially of: 1672-1698, 1700-1726, 1622-1650, 1656-1692, 1320-1380, 1470-1578, 1614-1644, 1746-1810, and/or 1940-2000 nanometers (nm); B. computer means for mathematically converting said signal to an output indication of octane or other measure of fuel quality; C. flow control means responsive to said output, for controlling respective flows of said feeds to produce a blended mixture having substantially a preset value of said octane or cetane.

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