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US5349133A Expired / Lapsed US ⏱️ 0.0 years remaining

Magnetic and electric field shield

Assignee: Electronic Dev Inc
•
Filing: 1992-10-19
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Granted: 1994-09-20
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Expires: 2012-10-19
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Abstract

Abstract A magnetic field and electric field shield having an electrically conductive layer and two layers of thin, soft magnetic material wrapped in opposite directions about a common axis. One layer of magnetic material is wrapped in a clockwise direction and the other layer of magnetic material is wrapped in the counter clockwise direction. The electrically conductive layer is grounded and provides a barrier to electric field penetration. The two layers of magnetic material oppositely wrapped provide a barrier to magnetic field penetration. An outer wrapping of material may be used to secure the magnetic wrappings in place. The shield is applicable to electric devices, in particular electrical wires and cables for automotive vehicles and other high current discharge operations.

Inventors

  • 👤 Wesley A. Rogers

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 12:22
CPC Classifications
H; H01; H01B; H01B11/00; H01B11/02; H01B11/06; H01B11/10; H01B11/1025; H01B11/1033

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 124 words
A magnetic and electric field shielded electrical structure comprising: an electrical structure having a longitudinal axis; a first layer of electrically conductive material surrounding the electrical structure in electrical isolation therewith; a first layer of magnetic material surrounding the electrical structure, the first magnetic material layer being wrapped around the electrical structure in one of a clockwise and counter-clockwise direction with overlapped edges to form a helical path along the longitudinal axis of the structure; and a second layer of magnetic material wrapped around the first layer of magnetic material in the other of the clockwise and counter-clockwise directions with overlapped edges to form a helical path along the longitudinal axis of the structure, the first and second layers being connected at one end.
Claim 2
Dependent Claim 124 words
A magnetic and electric field shielded electrical structure comprising: an electrical structure having a longitudinal axis; a first layer of electrically conductive material surrounding the electrical structure in electrical isolation therewith; a first layer of magnetic material surrounding the electrical structure, the first magnetic material layer being wrapped around the electrical structure in one of a clockwise and counter-clockwise direction with overlapped edges to form a helical path along the longitudinal axis of the structure; and a second layer of magnetic material wrapped around the first layer of magnetic material in the other of the clockwise and counter-clockwise directions with overlapped edges to form a helical path along the longitudinal axis of the structure, the first and second layers being connected at one end.
Claim 3
Independent Claim 32 words
The apparatus of claims 1 wherein the overlap of the longitudinal edges of each of the first and second magnetic material layers is in the range selected from between 20 and 80%.
Claim 4
Dependent Claim 27 words
The apparatus of claim 2 wherein the overlap of the longitudinal edges of the first and second layers of magnetic material is on the order of 50%.
Claim 5
Dependent Claim 27 words
The apparatus of claim 1 further comprising an outer layer of material for holding the first and second layers of magnetic material wrapped about the electrical structure.
Claim 6
Dependent Claim 32 words
The apparatus of claim 1 wherein the electrical structure is a electrical cable having a length and the first and second layers are wrapped helically along the length in opposite helical directions.
Claim 7
Dependent Claim 18 words
The apparatus of claim 1 wherein the first and second layers of magnetic material are in touching contact.
Claim 8
Dependent Claim 28 words
The apparatus of claim 1 wherein the first layer of electrically conductive material is between the electrical structure and the first magnetic material layer and connected to ground.
Claim 9
Dependent Claim 33 words
The apparatus of claim 7 further comprising a second layer of electrically conductive material wrapped about the electrical structure and disposed outwardly of the first layer of magnetic material and connected to ground.
Claim 10
Dependent Claim 15 words
The apparatus of claim 7 wherein the first layer of electrically conductive material is copper.
Claim 11
Dependent Claim 17 words
The apparatus of claim 7 wherein the first layer of electrically conductive material is a wire braid.
Claim 12
Dependent Claim 19 words
The apparatus of claim 8 wherein the first and second layers of electrically conductive material are a wire braid.
Claim 13
Dependent Claim 23 words
The apparatus of claim 1 wherein each of the first and second magnetic layers is made of an elongated strip of magnetic material.
Claim 14
Dependent Claim 19 words
The apparatus of claim 12 wherein the elongated strips of magnetic material are between 1 and 10 mils thick.
Claim 15
Dependent Claim 24 words
The apparatus of claim 1 wherein the first and second layers of magnetic material are made of one continuous elongated strip of magnetic material.
Claim 16
Dependent Claim 21 words
The apparatus of claim 14 wherein the elongated strip of magnetic material has a thickness of between 1 and 10 mils.
Claim 17
Dependent Claim 54 words
The apparatus of claim 1 further comprising a third and fourth layers of magnetic material respectively wrapped in clockwise and counter-clockwise directions with overlapped edges along the longitudinal axis of the electrical structure, the third and fourth magnetic material layers being disposed outwardly of and superimposed over the first and second magnetic material layers.
Claim 18
Dependent Claim 26 words
The apparatus of claim 16 further comprising a second layer of electrically conductive material interposed between the second and third magnetic layers and connected to ground.
Claim 19
Independent Claim 138 words
A method of forming an electric and magnetic field shield for an electrical structure having a longitudinal axis comprising the steps of: a) wrapping a first layer of magnetic material in one of a clockwise and counter-clockwise directions along the longitudinal axis of an electrical structure to form a first helical wrap with overlapping edges; b) wrapping a second layerof magnetic material over the first layer of magnetic material in the other of a clockwise and counter-clockwise directions along the longitudinal axis of the electrical structure to form a second helical wrap with overlapping edges, the first and second helical wraps being in opposite directions and forming a magnetic field shield; and c) providing the electrical structure with a first layer of electrically conductive material in electrical isolation therewith and connected to ground forming an electric field shield.
Claim 20
Independent Claim 138 words
A method of forming an electric and magnetic field shield for an electrical structure having a longitudinal axis comprising the steps of: a) wrapping a first layer of magnetic material in one of a clockwise and counter-clockwise directions along the longitudinal axis of an electrical structure to form a first helical wrap with overlapping edges; b) wrapping a second layerof magnetic material over the first layer of magnetic material in the other of a clockwise and counter-clockwise directions along the longitudinal axis of the electrical structure to form a second helical wrap with overlapping edges, the first and second helical wraps being in opposite directions and forming a magnetic field shield; and c) providing the electrical structure with a first layer of electrically conductive material in electrical isolation therewith and connected to ground forming an electric field shield.
Claim 21
Dependent Claim 27 words
The method of claim 18 wherein the first electrically conductive layer is electrically isolated from the electrical structure and interior to the first and second helical wraps.
Claim 22
Dependent Claim 22 words
The method of claim 19 further comprising a second layer of electrically conductive material interposed between the first and second helical wraps.
Claim 23
Dependent Claim 65 words
The method of claim 18 wherein wrapping each of the first and second layers of magnetic material further comprises forming an elongated strip of magnetic material having a width and a length greater than the width and wrapping the length in a helix along the longitudinal axis so that the edges overlap by an amount in the range selected from between 20 and 80 percent.
Claim 24
Dependent Claim 26 words
The method of claim 21 wherein the overlap of the edges of the first and second magnetic material layers is on the order of fifty percent.
Claim 25
Dependent Claim 102 words
The method of claim 18 further comprising the steps of d) wrapping a third layer of magnetic material over the second layer of magnetic material in one of a clockwise and counter-clockwise direction along the longitudinal axis of the electrical structure to form a third helical wrap with overlapping edges; and e) wrapping a fourth layer of magnetic material over the third layer of magnetic material in the other of a clockwise and counter-clockwise direction along the longitudinal axis of the electrical structure to form a fourth helical wrap with overlapping edges, the third and fourth helical wraps being in opposite directions.
Claim 26
Dependent Claim 21 words
The method of claim 18 wherein step c) further comprises wrapping a copper or tinned-copper wire braid around the electrical structure.
Claim 27
Dependent Claim 25 words
The method of claim 19 wherein the magnetic material is selected from among the group consisting of permalloy, permendure, nickel-iron alloy, and silicon magnetic steels.
Claim 28
Dependent Claim 25 words
The method of claim 21 wherein the elongated strip of magnetic material has a thickness in the range of from between 1 and 10 mils.
Claim 29
Dependent Claim 25 words
The method of claim 26 wherein the magnetic material is selected from among the group consisting of permalloy, permendure, nickel-iron alloy, and silicon magnetic steels.
Claim 30
Independent Claim 105 words
A method of shielding an electrical wire having a longitudinal axis from electrical and magnetic fields comprising the steps of: surrounding an electrical wire with an electrically conductive layer of material in electrical isolation therewith; connecting the electrically conductive layer of material to ground; providing a first layer of magnetic material wrapped around the electrically conductive layer in one of a clockwise and counter-clockwise direction along the longitudinal axis of the electrical structure; and providing a second layer of magnetic material wrapped over the first layer of magnetic material in the other of clockwise and counter-clockwise directions along the longitudinal axis of the electrical structure.
Claim 31
Independent Claim 105 words
A method of shielding an electrical wire having a longitudinal axis from electrical and magnetic fields comprising the steps of: surrounding an electrical wire with an electrically conductive layer of material in electrical isolation therewith; connecting the electrically conductive layer of material to ground; providing a first layer of magnetic material wrapped around the electrically conductive layer in one of a clockwise and counter-clockwise direction along the longitudinal axis of the electrical structure; and providing a second layer of magnetic material wrapped over the first layer of magnetic material in the other of clockwise and counter-clockwise directions along the longitudinal axis of the electrical structure.
Claim 32
Dependent Claim 46 words
The method of claim 28 wherein the first and second layers are made of strips of magnetic material connected at one end of the electrical wire having a thickness of between one and ten mils and an overlap in the range of 20 to 80 percent.
Claim 33
Dependent Claim 29 words
The method of claim 29 wherein each strip of magnetic material is on the order of one inch wide and the overlap is on the order of fifty percent.
Claim 34
Dependent Claim 51 words
The method of claim 28 wherein the first and second layers of magnetic material are formed from one continuous strip of magnetic material having a thickness of between one and ten mils and an overlap in the range of 20 to 80 percent for each of the clockwise and counter-clockwise directions.
Claim 35
Dependent Claim 29 words
The method of claim 31 wherein the strip of magnetic material is on the order of one inch wide and the overlap is on the order of fifty percent.

References Cited (Backward Citations)

US2576163A Cited
US2879318A Cited
CH570680A5 Cited
GB1558962A Cited
FR2428895A1 Cited
DE3123040A1 Cited
US4816614A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-09-19 1998-03-21 1998-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-09-19 2002-03-21 2002-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-09-19 2006-03-21 2006-09-20 $7700.00 Window Closed / Lapsed

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