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US5348079A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat exchanger and method for fixing a bracket thereto

Assignee: Sanden Corp
•
Filing: 1993-10-12
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Granted: 1994-09-20
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Expires: 2013-10-12
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Abstract

Abstract A heat exchanger includes a heat exchanger body and at least one bracket attached thereto. The bracket has a resin portion mechanically joined with the heat exchanger body. The bracket can be easily secured to the heat exchanger body by an injected and cured resin forming the resin portion without using mechanical fasteners, such as bolts. Moreover, the bracket and, ultimately, the heat exchanger, can be designed and manufactured to be lightweight.

Inventors

  • 👤 Hiroshi Tanaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 03:09
CPC Classifications
F; F28; F28F; F28F9/00; F28F9/001; F28F9/002; F28F21/00; F28F21/06; F28F21/067

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 89 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket comprising a bracket body formed from a metal; a resin layer provided at least on a surface of said bracket body facing said heat exchanger body; and a resin portion provided between said heat exchanger body and said resin layer, so that said resin portion is mechanically joined with said heat exchanger body and chemically combined with said resin layer.
Claim 2
Dependent Claim 89 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket comprising a bracket body formed from a metal; a resin layer provided at least on a surface of said bracket body facing said heat exchanger body; and a resin portion provided between said heat exchanger body and said resin layer, so that said resin portion is mechanically joined with said heat exchanger body and chemically combined with said resin layer.
Claim 3
Dependent Claim 77 words
The heat exchanger of claim 1, said heat exchanger body including a pair of header pipes extending in parallel relation to each other, a plurality of parallel heat transfer tubes fluidly interconnected between said pair of header pipes, a plurality of fin units extending between adjacent heat transfer tubes of said plurality of parallel heat transfer tubes, and at least one outermost fin unit extending on an outside surface of at least one outermost heat transfer tube.
Claim 4
Dependent Claim 73 words
The heat exchanger of claim 2, wherein said at least one bracket is disposed at least at a corner of said heat exchanger body, said bracket body has an enclosing portion enclosing therein at least an end portion of at least one of said pair of header pipes and an end portion of said outermost fin unit, and said resin portion extends at least through said end portion of said outermost fin unit.
Claim 5
Dependent Claim 71 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket comprising a bracket body formed from a resin; and a resin portion provided between said heat exchanger body and said bracket body, so that said resin portion is mechanically joined with said heat exchanger body and chemically combined with said bracket body.
Claim 6
Dependent Claim 71 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket comprising a bracket body formed from a resin; and a resin portion provided between said heat exchanger body and said bracket body, so that said resin portion is mechanically joined with said heat exchanger body and chemically combined with said bracket body.
Claim 7
Dependent Claim 77 words
The heat exchanger of claim 4, said heat exchanger body including a pair of header pipes extending in parallel relation to each other, a plurality of parallel heat transfer tubes fluidly interconnected between said pair of header pipes, a plurality of fin units extending between adjacent heat transfer tubes of said plurality of parallel heat transfer tubes, and at least one outermost fin unit extending on an outside surface of at least one outermost heat transfer tube.
Claim 8
Dependent Claim 73 words
The heat exchanger of claim 5, wherein said at least one bracket is disposed at least at a corner of said heat exchanger body, said bracket body has an enclosing portion enclosing therein at least an end portion of at least one of said pair of header pipes and an end portion of said outermost fin unit, and said resin portion extends at least through said end portion of said outermost fin unit.
Claim 9
Dependent Claim 65 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket being formed from a resin, said at least one bracket having a resin portion extending through the width of said heat exchanger body, so that said resin portion is mechanically joined with said heat exchanger body.
Claim 10
Dependent Claim 65 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket being formed from a resin, said at least one bracket having a resin portion extending through the width of said heat exchanger body, so that said resin portion is mechanically joined with said heat exchanger body.
Claim 11
Dependent Claim 77 words
The heat exchanger of claim 7, said heat exchanger body including a pair of header pipes extending in parallel relation to each other, a plurality of parallel heat transfer tubes fluidly interconnected between said pair of header pipes, a plurality of fin units extending between adjacent heat transfer tubes of said plurality of parallel heat transfer tubes, and at least one outermost fin unit extending on an outside surface of at least one outermost heat transfer tube.
Claim 12
Dependent Claim 75 words
The heat exchanger of claim 8, wherein said at least one bracket is disposed at least at a corner of said heat exchanger body, said at least one bracket has an enclosing portion enclosing therein at least an end portion of at least one of said pair of header pipes and an end portion of said outermost fin unit, and said resin portion extends at least through said end portion of said outermost fin unit.
Claim 13
Dependent Claim 78 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket comprising a bracket outer body formed from a metal plate; and a bracket inner body formed from a resin, said bracket inner body having a resin portion extending through the width of said heat exchanger body, so that said resin portion is mechanically joined with said heat exchanger body.
Claim 14
Dependent Claim 78 words
A heat exchanger comprising: a heat exchanger body; and at least one bracket, said at least one bracket attached to said heat exchanger body, said at least one bracket comprising a bracket outer body formed from a metal plate; and a bracket inner body formed from a resin, said bracket inner body having a resin portion extending through the width of said heat exchanger body, so that said resin portion is mechanically joined with said heat exchanger body.
Claim 15
Dependent Claim 77 words
The heat exchanger of claim 10, said heat exchanger body including a pair of header pipes extending in parallel relation to each other, a plurality of parallel heat transfer tubes fluidly interconnected between said pair of header pipes, a plurality of fin units extending between adjacent heat transfer tubes of said plurality of parallel heat transfer tubes, and at least one outermost fin unit extending on an outside surface of at least one outermost heat transfer tube.
Claim 16
Dependent Claim 74 words
The heat exchanger of claim 11, wherein said at least one bracket is disposed at least at a corner of said heat exchanger body, said bracket inner body has an enclosing portion enclosing therein at least an end portion of at least one of said pair of header pipes and an end portion of said outermost fin unit, and said resin portion extends at least through said end portion of said outermost fin unit.
Claim 17
Independent Claim 89 words
A method for fixing a bracket to a heat exchanger body comprising the steps of: attaching a bracket body, which is formed from a metal and provided with a resin layer at least on a surface of said bracket body facing said heat exchanger body, to said heat exchanger body; injecting a setting fluid between said heat exchanger body and said bracket body; and curing said setting fluid so that a cured setting fluid is mechanically joined with said heat exchanger body and chemically combined with said resin layer.
Claim 18
Independent Claim 89 words
A method for fixing a bracket to a heat exchanger body comprising the steps of: attaching a bracket body, which is formed from a metal and provided with a resin layer at least on a surface of said bracket body facing said heat exchanger body, to said heat exchanger body; injecting a setting fluid between said heat exchanger body and said bracket body; and curing said setting fluid so that a cured setting fluid is mechanically joined with said heat exchanger body and chemically combined with said resin layer.
Claim 19
Dependent Claim 21 words
The bracket fixing method of claim 13, wherein said setting fluid is selected from the group consisting of polymers and monomers.
Claim 20
Independent Claim 69 words
A method for fixing a bracket to a heat exchanger body comprising the steps of: attaching a bracket body, which is formed from a resin, to said heat exchanger body; injecting a setting fluid between said heat exchanger body and said bracket body; and curing said setting fluid so that a cured setting fluid is mechanically joined with said heat exchanger body and chemically combined with said bracket body.
Claim 21
Independent Claim 69 words
A method for fixing a bracket to a heat exchanger body comprising the steps of: attaching a bracket body, which is formed from a resin, to said heat exchanger body; injecting a setting fluid between said heat exchanger body and said bracket body; and curing said setting fluid so that a cured setting fluid is mechanically joined with said heat exchanger body and chemically combined with said bracket body.
Claim 22
Dependent Claim 21 words
The bracket fixing method of claim 15, wherein said setting fluid is selected from the group consisting of polymers and monomers.
Claim 23
Independent Claim 49 words
A method for fixing a bracket to a heat exchanger body comprising the steps of: attaching a mold to said heat exchanger body; injecting a setting fluid into said mold; and curing said setting fluid, so that a cured setting fluid is mechanically joined with said heat exchanger body.
Claim 24
Independent Claim 49 words
A method for fixing a bracket to a heat exchanger body comprising the steps of: attaching a mold to said heat exchanger body; injecting a setting fluid into said mold; and curing said setting fluid, so that a cured setting fluid is mechanically joined with said heat exchanger body.
Claim 25
Dependent Claim 20 words
The bracket fixing method of claim 17 further comprising the step of removing said mold from said heat exchanger body.
Claim 26
Dependent Claim 21 words
The bracket fixing method of claim 18, wherein said setting fluid is selected from the group consisting of polymers and monomers.
Claim 27
Dependent Claim 26 words
The bracket fixing method of claim 17, wherein said mold is formed from a metal plate, said mold and said cured setting fluid forming said bracket.
Claim 28
Dependent Claim 21 words
The bracket fixing method of claim 20, wherein said setting fluid is selected from the group consisting of polymers and monomers.

References Cited (Backward Citations)

US3833054A Cited
JPS5230962A Cited
US4441547A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-09-19 1998-03-21 1998-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-09-19 2002-03-21 2002-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-09-19 2006-03-21 2006-09-20 $7700.00 Window Closed / Lapsed

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