Screwdriver including a handle with an O-ring therein for retaining a removable bit and method of assembly therefor

Claim 2

A tool comprising: a handle defining an opening into the handle and a shoulder disposed within the opening, the opening defining a longitudinal axis, the shoulder including a surface extending generally transverse to the longitudinal axis; a bit including a first end, a second end, and a shaft extending between the first end and the second end, the first end of the bit extending into the opening of the handle past the shoulder; an insert mounted to the handle in the opening, the insert defining a passage through the insert for receiving the bit, and an end of the insert positioned in the opening of the handle, the end including a surface extending generally transverse to the longitudinal axis, wherein the surface of the end is spaced apart from the surface of the shoulder defining a chamber; a resilient O-ring with an inside dimension smaller than an outer diameter of a portion of the first end of the bit which extends into the opening, the O-ring positioned around the shaft of the bit and also in the chamber between the surface of the end of the insert and the surface of the shoulder of the handle within the opening of the handle, the O-ring engaged with the portion of the first end of the shaft the O-ring engageable with the surface of the end and the surface of the shoulder to remain in the chamber during use; and means for preventing rotation of the bit about the longitudinal axis relative to the insert.

Claim 3

The tool of claim 1, wherein the means for preventing rotation includes a hex-shaped portion on the shaft of the bit and a hex-shaped portion along the passage of the insert.

Claim 4

The tool of claim 1, wherein the first end of the bit defines a flat point screwdriver tip and wherein the second end of the bit defines a PHILLIPS point screwdriver tip.

Claim 5

The tool of claim 1, wherein the insert includes a lead in portion adjacent the end thereof and having an outer diameter smaller than the diameter defined by the opening into the handle, and an enlarged portion disposed away from the end thereof and having an outer diameter greater than the diameter defined by the opening into the handle.

Claim 6

The tool of claim 1, wherein the opening is defined by a small inner diameter portion having a generally cylindrical cross-section, and a large inner diameter portion having a generally cylindrical cross-section with a diameter greater than the small inner diameter portion, the shoulder being disposed between the small inner diameter portion and the large inner diameter portion.

Claim 7

A tool handle comprising: a body having an inner surface defining an opening into the body at one end of the body, the opening defining a longitudinal axis, the inner surface of the body including: a small inner diameter portion disposed away from the end of the body; a large inner diameter portion disposed adjacent the end of the body, the large inner diameter portion being greater in diameter than the small inner diameter portion; and a shoulder positioned between the small inner diameter portion and the large inner diameter portion, the shoulder including a surface extending generally transverse to the longitudinal axis; an insert mounted to the body, the insert including: a lead in portion positioned in the opening of the body and having an outer diameter smaller than the large inner diameter portion of the body; an enlarged portion positioned in the opening of the body and defining an outer diameter greater than the large inner diameter portion of the body for engaging the inner surface at the large inner diameter portion; an inner passage including at least one planar surface and being sized to receive a bit; and an end adjacent the lead in portion and positioned in the opening of the body at a spaced apart distance from the shoulder, the end including a surface extending generally transverse to the longitudinal axis; and a resilient O-ring held within the body and positioned between the surface of the end of the insert and the surface of the shoulder wherein the shoulder prevents insertion of the O-ring to the small inner diameter portion of the body and the end of the insert prevents removal of the O-ring from the large inner diameter portion.

Claim 8

A tool handle comprising: a body having an inner surface defining an opening into the body at one end of the body, the opening defining a longitudinal axis, the inner surface of the body including: a small inner diameter portion disposed away from the end of the body; a large inner diameter portion disposed adjacent the end of the body, the large inner diameter portion being greater in diameter than the small inner diameter portion; and a shoulder positioned between the small inner diameter portion and the large inner diameter portion, the shoulder including a surface extending generally transverse to the longitudinal axis; an insert mounted to the body, the insert including: a lead in portion positioned in the opening of the body and having an outer diameter smaller than the large inner diameter portion of the body; an enlarged portion positioned in the opening of the body and defining an outer diameter greater than the large inner diameter portion of the body for engaging the inner surface at the large inner diameter portion; an inner passage including at least one planar surface and being sized to receive a bit; and an end adjacent the lead in portion and positioned in the opening of the body at a spaced apart distance from the shoulder, the end including a surface extending generally transverse to the longitudinal axis; and a resilient O-ring held within the body and positioned between the surface of the end of the insert and the surface of the shoulder wherein the shoulder prevents insertion of the O-ring to the small inner diameter portion of the body and the end of the insert prevents removal of the O-ring from the large inner diameter portion.

Claim 9

The tool handle of claim 6, further comprising a bit including a shaft having at least one planar surface for cooperation with the at least one planar surface of the inner passage of the insert, the O-ring positioned to exert a resilient gripping force on the shaft of the bit.

Claim 10

The tool handle of claim 7, wherein the bit includes a first end having a flat point screwdriver tip, and a second end including a PHILLIPS point screwdriver tip.

Claim 11

The tool handle of claim 8, wherein the small inner diameter portion includes a generally cylindrical portion, and wherein the large inner diameter portion includes a generally cylindrical portion.

Claim 14

The method of claim 10, further comprising the step of removing the bit from the handle, the O-ring, and the insert, leaving the O-ring positioned between the insert and the handle.

Claim 15

The method of claim 11, further comprising the step of reinserting the first end of the bit into the insert, the O-ring, and the handle.

Claim 16

The method of claim 11, further comprising the step of inserting the second end of the bit into the insert, the O-ring, and the handle.

Claim 17

A tool comprising: a handle defining an opening into the handle and a shoulder disposed within the opening, the opening defining a longitudinal axis; a bit including a first end, a second end, and a shaft extending between the first end and the second end, the first end of the bit extending into the opening of the handle past the shoulder; an insert mounted to the handle in the opening, the insert defining a passage through the insert for receiving the bit, and an end of the insert positioned in the opening of the handle wherein the end is spaced apart from the shoulder to define a chamber; a resilient O-ring positioned around the shaft of the bit and also in the chamber between the end of the insert and the shoulder of the handle within the opening of the handle, the O-ring exerting a resilient gripping force on the shaft to retain the first end of the bit within the opening of the handle; the shaft and the insert each including an interlocking surface portion engaged with each other such that relative rotation of the shaft and the insert about the longitudinal axis is prevented; wherein the bit is insertable and removable from the handle; wherein the O-ring is engaged with the shoulder of the handle during insertion of the bit; and wherein the O-ring is engaged with the end of the insert during removal of the bit from the handle.

Claim 18

A tool comprising: a handle defining an opening into the handle and a shoulder disposed within the opening, the opening defining a longitudinal axis; a bit including a first end, a second end, and a shaft extending between the first end and the second end, the first end of the bit extending into the opening of the handle past the shoulder; an insert mounted to the handle in the opening, the insert defining a passage through the insert for receiving the bit, and an end of the insert positioned in the opening of the handle wherein the end is spaced apart from the shoulder to define a chamber; a resilient O-ring positioned around the shaft of the bit and also in the chamber between the end of the insert and the shoulder of the handle within the opening of the handle, the O-ring exerting a resilient gripping force on the shaft to retain the first end of the bit within the opening of the handle; the shaft and the insert each including an interlocking surface portion engaged with each other such that relative rotation of the shaft and the insert about the longitudinal axis is prevented; wherein the bit is insertable and removable from the handle; wherein the O-ring is engaged with the shoulder of the handle during insertion of the bit; and wherein the O-ring is engaged with the end of the insert during removal of the bit from the handle.

Claim 19

The tool of claim 14, wherein the interlocking surface portion of the shaft includes a planar surface, and wherein the interlocking surface portion of the insert includes a planar surface engaged with the planar surface of the shaft.

Claim 20

The tool of claim 15, wherein the first end of the bit defines a flat point screwdriver tip and wherein the second end of the bit defines a PHILLIPS point screwdriver tip.

Claim 21

The tool of claim 14, wherein the insert includes a lead in portion adjacent the end thereof and having an outer diameter smaller than the diameter defined by the opening into the handle, and an enlarged portion disposed away from the end thereof and having an outer diameter greater than the diameter defined by the opening into the handle.

Claim 22

The tool of claim 14, wherein the opening is defined by a small inner diameter portion having a generally cylindrical cross-section, and a large inner diameter portion having a generally cylindrical cross-section with a diameter greater than the small inner diameter portion, the shoulder being disposed between the small inner diameter portion and the large inner diameter portion.