US5332386A
Expired / Lapsed
US
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Combustion control method
Assignee: Toyota Motor Corp
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Filing: 1993-06-30
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Granted: 1994-07-26
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Expires: 2013-06-30
Abstract
Abstract Combustion facilities includes a combustion apparatus having a burner, a fuel control valve disposed along a fuel feeding pipe, a air control valve disposed along an air feeding pipe. An optical sensor detects radiated light originating in combustion flame of the burner, and converts it into a first electric signal. The first electric signal is a composite signal consisting essentially of an intensity signal element reflective of the intensity of the detected light and an oscillation signal element reflective of fluctuation of the turbulent combustion flame caused by the air feeding to the burner. A sensor amplifier, which is connected to the optical sensor, extracts both the oscillation signal element and an intensity factor representative of a real intensity of the radiated light originated in only the combustion flame, from the first electric signal, and generates a second electric signal by dividing the oscillation signal element by the intensity factor. A combustion controller, which is connected to the sensor amplifier, applies frequency analysis to the second signal, and calculates "Oscillation Power" based on the result of the frequency analysis. The oscillation power is closely related to the excess air ratio to be controlled. The combustion controller controls the air control valve based on the oscillation power, separated from the fuel control valve.
Inventors
- 👤 Kazunari Hosome
- 👤 Syuzi Iida
- 👤 Katsutoshi Kimura
- 👤 Kazuya Tomathu
- 👤 Toshiji Tachibana
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 22:54
CPC Classifications
F; F23; F23N; F23N5/00; F23N5/02; F23N5/08; F23N5/082; F23N1/00; F23N1/02; F23N2223/00; F23N2223/36; F23N2225/00; F23N2225/04; F23N2225/08; F23N2225/19; F23N2229/00; F23N2229/08; F23N2233/00; F23N2233/06; F23N2235/00; F23N2235/02; F23N2235/06; F23N2235/12; F23N2235/16; F23N5/18
Claims Analysis
Total Claims: 22
Claim 1
Independent Claim
289 words
A method for controlling combustion condition in a combustion facility, the combustion facility including a combustion apparatus having a burner, a fuel feeding pipe connected to the burner and having a fuel control valve for controlling the feeding of fuel, an air feeding pipe connected to the burner and having an air control valve for controlling the feeding of air; a detection device for detecting radiated light originating in a combustion flame of the burner, and a combustion controller for controlling an open position of the air control valve based on detection data from the detection device, the method comprising the steps of: A) converting the radiated light detected by the detection device into a first electric signal, wherein said first electric signal includes an intensity signal element corresponding to the intensity of the detected light and an oscillation signal element corresponding to fluctuations of the combustion flame caused by the feeding of air to the burner; B) extracting said oscillation signal element from said first electric signal; C) extracting an intensity factor, representative of a real intensity of the radiated light originating in only the combustion flame, from said first electric signal; D) generating a second electric signal by dividing said oscillation signal element by said intensity factor, so as to compensate said oscillation signal element which is influenced by the intensity of radiated light; E) applying frequency analysis to said second electric signal; F) calculating an oscillation power based on the result of the frequency analysis, wherein said oscillation power is related to the state of the combustion flame; and G) performing feedback-control of the open position of the air control valve, in such a manner that said calculated oscillation power approaches a predetermined optimum oscillation power.
Claim 2
Independent Claim
289 words
A method for controlling combustion condition in a combustion facility, the combustion facility including a combustion apparatus having a burner, a fuel feeding pipe connected to the burner and having a fuel control valve for controlling the feeding of fuel, an air feeding pipe connected to the burner and having an air control valve for controlling the feeding of air; a detection device for detecting radiated light originating in a combustion flame of the burner, and a combustion controller for controlling an open position of the air control valve based on detection data from the detection device, the method comprising the steps of: A) converting the radiated light detected by the detection device into a first electric signal, wherein said first electric signal includes an intensity signal element corresponding to the intensity of the detected light and an oscillation signal element corresponding to fluctuations of the combustion flame caused by the feeding of air to the burner; B) extracting said oscillation signal element from said first electric signal; C) extracting an intensity factor, representative of a real intensity of the radiated light originating in only the combustion flame, from said first electric signal; D) generating a second electric signal by dividing said oscillation signal element by said intensity factor, so as to compensate said oscillation signal element which is influenced by the intensity of radiated light; E) applying frequency analysis to said second electric signal; F) calculating an oscillation power based on the result of the frequency analysis, wherein said oscillation power is related to the state of the combustion flame; and G) performing feedback-control of the open position of the air control valve, in such a manner that said calculated oscillation power approaches a predetermined optimum oscillation power.
Claim 3
Dependent Claim
26 words
The method according to claim 1, wherein said intensity factor is said intensity signal element given by integrating said first electric signal to make it smooth.
Claim 4
Dependent Claim
18 words
The method according to claim 2, wherein the combustion apparatus is a boiler having a water-cooled internal wall.
Claim 5
Dependent Claim
20 words
The method according to claim 1, wherein said intensity factor is obtained on the basis of said oscillation signal element.
Claim 6
Independent Claim
327 words
A method for controlling combustion condition in a combustion facility, the combustion facility including a combustion apparatus having a burner, a fuel feeding pipe connected to the burner and having a fuel control valve for controlling the feed of fuel, an air feeding pipe connected to the burner and having an air control valve for controlling the feeding of air; a detection device for detecting radiated light originating in a combustion flame of the burner, and a combustion controller for controlling an open position of the air control valve based on detection data from the detection device, the method comprising the steps of: A) converting the radiated light detected by the detection device into a first electric signal, wherein said first electric signal includes an intensity signal element corresponding to the intensity of the detection light and an oscillation signal element corresponding to fluctuations of the combustion flame caused by the feeding of air to the burner; B) extracting said oscillation signal element from said first electric signal; C) extracting from said first electric signal an intensity factor signal element on the basis of the oscillating signal element, the intensity factor signal element being representative of a real intensity of the radiated light originating in only the combustion flame, the step of extracting the intensity factor signal includes the substeps of rectifying the oscillation signal element, and integrating the rectified signal; D) generating a second electric signal by dividing said oscillation signal element by said intensity factor, so as to compensate said oscillation signal element which is influenced by the intensity of radiated light; E) applying frequency analysis to said second electric signal; F) calculating an oscillation power based on the result of the frequency analysis, wherein said oscillation power is related to the state of the combustion flame; and G) performing feedback-control of the open position of the air control valve, in such a manner that said calculated oscillation power approaches a predetermined optimum oscillation power.
Claim 7
Independent Claim
327 words
A method for controlling combustion condition in a combustion facility, the combustion facility including a combustion apparatus having a burner, a fuel feeding pipe connected to the burner and having a fuel control valve for controlling the feed of fuel, an air feeding pipe connected to the burner and having an air control valve for controlling the feeding of air; a detection device for detecting radiated light originating in a combustion flame of the burner, and a combustion controller for controlling an open position of the air control valve based on detection data from the detection device, the method comprising the steps of: A) converting the radiated light detected by the detection device into a first electric signal, wherein said first electric signal includes an intensity signal element corresponding to the intensity of the detection light and an oscillation signal element corresponding to fluctuations of the combustion flame caused by the feeding of air to the burner; B) extracting said oscillation signal element from said first electric signal; C) extracting from said first electric signal an intensity factor signal element on the basis of the oscillating signal element, the intensity factor signal element being representative of a real intensity of the radiated light originating in only the combustion flame, the step of extracting the intensity factor signal includes the substeps of rectifying the oscillation signal element, and integrating the rectified signal; D) generating a second electric signal by dividing said oscillation signal element by said intensity factor, so as to compensate said oscillation signal element which is influenced by the intensity of radiated light; E) applying frequency analysis to said second electric signal; F) calculating an oscillation power based on the result of the frequency analysis, wherein said oscillation power is related to the state of the combustion flame; and G) performing feedback-control of the open position of the air control valve, in such a manner that said calculated oscillation power approaches a predetermined optimum oscillation power.
Claim 8
Dependent Claim
19 words
The method according to claim 4, wherein said intensity factor is the maximum amplitude of said oscillation signal element.
Claim 9
Dependent Claim
28 words
The method according to claim 4, wherein said intensity factor is a value obtained by squaring the amplitude of said oscillation signal element, at each predetermined time interval.
Claim 10
Dependent Claim
32 words
The method according to claim 4, wherein said intensity factor is a square root of the value obtained by squaring the amplitude of said oscillation signal element, at each predetermined time interval.
Claim 11
Dependent Claim
40 words
The method according to claim 4, wherein the combustion apparatus is an industrial furnace having an internal wall and/or an accommodated article in the industrial furnace which can generate radiation heat, when the internal temperature in said furnace becomes high.
Claim 12
Dependent Claim
31 words
The method according to claim 1 further comprising the step of eliminating a signal in a predetermined low frequency region from said second electric signal, by means of a high-pass filter.
Claim 13
Dependent Claim
23 words
The method according to claim 10, wherein said predetermined low frequency region is in a range of from zero Hertz to 20 Hz.
Claim 14
Dependent Claim
16 words
The method according to claim 1, wherein the detected light by the detection device is infrared.
Claim 15
Dependent Claim
27 words
The method according to claim 1, wherein said oscillation power is a value calculated by integrating power spectra in accordance with a result of said frequency analysis.
Claim 16
Dependent Claim
20 words
The method according to claim 1 for use in the control of an excess air ratio in the combustion apparatus.
Claim 17
Independent Claim
289 words
A method for controlling combustion condition in a combustion facility, the combustion facility including a combustion apparatus having a burner, a fuel feeding pipe connected to the burner and having a fuel control valve for controlling the feeding of fuel, an air feeding pipe connected to the burner and having an air control valve for controlling the feeding of air; a detection device for detecting radiated light originating in a combustion flame of the burner; and a combustion controller for controlling an open position of the air control valve based on the detection data from the detection device, the method comprising the steps of: A) converting the radiated light detected by the detection device into a first electric signal, wherein said first electric signal includes an intensity signal element corresponding to the intensity of the detected light and an oscillation signal element corresponding to fluctuations of the combustion flame caused by the feeding of air to the burner; B) extracting said oscillation signal element from said first electric signal; C) extracting an intensity factor, representative of a real intensity of the radiated light originating in only the combustion flame, from said first electric signal; D) applying frequency analysis to said extracted oscillation signal element, thereby obtaining power spectrum values of the individual signals corresponding to respective frequencies in said frequency analysis; E) dividing each of said power spectrum values by said intensity factor; F) summing up all of said divided power spectrum values to calculate an oscillation power, wherein said oscillation power is related to the state of the combustion flame; and G) performing feedback-control of the open position of the air control valve, in such a manner that said calculated oscillation power approaches a predetermined optimum oscillation power.
Claim 18
Independent Claim
289 words
A method for controlling combustion condition in a combustion facility, the combustion facility including a combustion apparatus having a burner, a fuel feeding pipe connected to the burner and having a fuel control valve for controlling the feeding of fuel, an air feeding pipe connected to the burner and having an air control valve for controlling the feeding of air; a detection device for detecting radiated light originating in a combustion flame of the burner; and a combustion controller for controlling an open position of the air control valve based on the detection data from the detection device, the method comprising the steps of: A) converting the radiated light detected by the detection device into a first electric signal, wherein said first electric signal includes an intensity signal element corresponding to the intensity of the detected light and an oscillation signal element corresponding to fluctuations of the combustion flame caused by the feeding of air to the burner; B) extracting said oscillation signal element from said first electric signal; C) extracting an intensity factor, representative of a real intensity of the radiated light originating in only the combustion flame, from said first electric signal; D) applying frequency analysis to said extracted oscillation signal element, thereby obtaining power spectrum values of the individual signals corresponding to respective frequencies in said frequency analysis; E) dividing each of said power spectrum values by said intensity factor; F) summing up all of said divided power spectrum values to calculate an oscillation power, wherein said oscillation power is related to the state of the combustion flame; and G) performing feedback-control of the open position of the air control valve, in such a manner that said calculated oscillation power approaches a predetermined optimum oscillation power.
Claim 19
Dependent Claim
26 words
The method according to claim 15, wherein said intensity factor is said intensity signal element given by integrating said first electric signal to make it smooth.
Claim 20
Dependent Claim
18 words
The method according to claim 15, wherein the combustion apparatus is a boiler having a water-cooled internal wall.
Claim 21
Dependent Claim
16 words
The method according to claim 15, wherein the light detected by the detection device is infrared.
Claim 22
Dependent Claim
19 words
The method according to claim 15 for use in the control of excess air ratio in the combustion apparatus.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1997-07-25 | 1998-01-24 | 1998-07-26 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2001-07-25 | 2002-01-24 | 2002-07-26 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2005-07-25 | 2006-01-24 | 2006-07-26 | $7700.00 | Window Closed / Lapsed |