← Back to Patent Explorer
US5328078A Expired / Lapsed US ⏱️ 0.0 years remaining

Connection method and connection device for electrical connection of small portions

Assignee: Toshiba Corp
•
Filing: 1993-10-06
•
Granted: 1994-07-12
•
Expires: 2013-10-06
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A first portion is set near or in contact with a second portion. The first and second portions are electrically connected by spraying fine metal particles particles of gold, nickel or copper in a carrier gas of helium, argon, hydrogen or nitrogen on the first and second portions to form a metal bump. Prior to spraying the fine metal particles to form the metal bump, hard particles of titanium, copper, hafnium, zirconium or vanadium may be sprayed on the first and second portions to remove contamination layers.

Inventors

  • 👤 Katsuya Okumura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 13:43
CPC Classifications
H; H01; H01R; H01R43/00; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H10; H10W; H10W72/00; H10W72/01; H10W72/012; H10W72/20; H05K2201/00; H05K2201/10; H05K2201/10613; H05K2201/10621; H05K2201/10636; H05K2203/00; H05K2203/04; H05K2203/0425; H05K2203/14; H05K2203/1461; H05K3/10; H05K3/102; H05K3/14; H10W70/00; H10W70/099; H10W72/01212; H10W72/071; H10W72/072; H10W72/07231; H10W72/07236; H10W72/251; H10W72/252; H10W72/50; H10W72/551; H10W72/552; H10W72/5522; H10W72/5524; H10W72/90; H10W72/921; H10W72/923; H10W72/951; H10W72/952; H10W90/00; Y; Y02; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 85 words
An electrical connection method for connecting a first portion and a second portion, the method comprising the steps of: forming fine metal particles by vaporizing a metal in a first chamber and cooling the vaporized metal; carrying the fine metal particles i a carrier gas to a second chamber; positioning the first portion near or in contact with the second portion within the second chamber; and spraying the fine metal particles on said first and second portions to electrically connect the first and second portions.
Claim 2
Dependent Claim 85 words
An electrical connection method for connecting a first portion and a second portion, the method comprising the steps of: forming fine metal particles by vaporizing a metal in a first chamber and cooling the vaporized metal; carrying the fine metal particles i a carrier gas to a second chamber; positioning the first portion near or in contact with the second portion within the second chamber; and spraying the fine metal particles on said first and second portions to electrically connect the first and second portions.
Claim 3
Dependent Claim 28 words
A method according to claim 1, wherein said fine metal particles are formed of at least one metal selected from a group consisting of gold, nickel and copper.
Claim 4
Dependent Claim 17 words
A method according to claim 1, wherein said fine metal particles are said first and second potions.
Claim 5
Dependent Claim 30 words
A method according to claim 3, wherein said carrier gas includes at least one gas selected from a group consisting of helium gas, argon gas, hydrogen gas and nitrogen gas.
Claim 6
Dependent Claim 43 words
A method according to claim 1, wherein prior to the step of spraying the fine metal particles, the method further comprises the step of spraying hard particles on said first and second portions to remove contamination layers on said first and second portions.
Claim 7
Dependent Claim 41 words
A method according to claim 5, wherein said hard particles sprayed on said first and second portions to remove the contamination layers are harder and larger than said fine metal particles sprayed on to electrically connect said first and second portions.
Claim 8
Dependent Claim 31 words
A method according to claim 5, wherein said hard particles sprayed on said first and second portions to remove the contamination layers are fine metal particles which are active on oxygen.
Claim 9
Dependent Claim 35 words
A method according to claim 7, wherein said fine metal particles which are active on oxygen are formed of at least one metal selected from a group consisting of titanium, copper, hafnium, zirconium and vanadium.
Claim 10
Dependent Claim 85 words
An electrical connection method for connecting a first member and a second member, the method comprising the steps of: forming fine metal particles by vaporizing a metal and cooling the vaporized metal; carrying said fine metal particles together with carrier gas; positioning the first member near or in contact with the second member; and spraying the fine metal particles together with the carrier gas on said first and second members to electrically connect the first and second members by fixedly attaching a metal bump thereto.
Claim 11
Dependent Claim 85 words
An electrical connection method for connecting a first member and a second member, the method comprising the steps of: forming fine metal particles by vaporizing a metal and cooling the vaporized metal; carrying said fine metal particles together with carrier gas; positioning the first member near or in contact with the second member; and spraying the fine metal particles together with the carrier gas on said first and second members to electrically connect the first and second members by fixedly attaching a metal bump thereto.
Claim 12
Dependent Claim 28 words
A method according to claim 9, wherein said fine metal particles are formed of at least one metal selected from a group consisting of gold, nickel and copper.
Claim 13
Dependent Claim 30 words
A method according to claim 9, wherein said carrier gas includes at least one gas selected from a group consisting of helium gas, argon gas, hydrogen gas and nitrogen gas.
Claim 14
Dependent Claim 43 words
A method according to claim 9, wherein prior to the step of spraying the fine metal particles, the method further comprises the step of spraying hard particles on said first and second members to remove contamination layers on said first and second members.
Claim 15
Dependent Claim 41 words
A method according to claim 12, wherein said hard particles sprayed on said first and second members to remove the contamination layers are harder and larger then said fine metal particles sprayed on to electrically connect said first and second members.
Claim 16
Dependent Claim 31 words
A method according to claim 12, wherein said hard particles sprayed on said first and second members to remove the contamination layers are fine metal particles which are active on oxygen.
Claim 17
Dependent Claim 35 words
A method according to claim 14, wherein said fine metal particles which are active on oxygen are formed of at least one metal selected from a group consisting of titanium, copper, hafnium, zirconium and vanadium.

References Cited (Backward Citations)

US3116549A Cited
DE3304672A1 Cited
DE3501410A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-07-11 1998-01-10 1998-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-07-11 2002-01-10 2002-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-07-11 2006-01-10 2006-07-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag