Compliant pivot mechanism for a rotary actuator

Claim 1

A pivot mechanism for a rotary actuator in a disc drive data storage device having a base member and a plurality of discs mounted for rotation on the base member for the storage of data, the rotary actuator having a motor for moving a plurality of read/write heads for storing and retrieving data, the pivot mechanism comprising: a pivot shaft fixedly mounted to the base casting closely adjacent the outer periphery of the plurality of discs and extending in parallel with the axis of the rotation of the discs; lower and upper ball bearings having inner and outer races and a plurality of balls constrained therebetween, the inner races of the lower and upper ball bearings engaged to the pivot shaft; an actuator body having a central bore, the actuator body comprising: first coupling means for coupling the actuator body to the motor; and second coupling means for coupling the actuator body to the plurality of read/write heads; first and second tolerance rings disposed between the outer races of the lower and upper ball bearings and the inner surface of the central bore of the actuator body; and preload means for biasing the inner races toward each other along the length of the pivot shaft and for biasing the outer races away from each other within the central bore of the actuator body.

Claim 6

A method of manufacturing a pivot mechanism for a rotary actuator in a disc drive comprising the steps of: (1) forming a pivot shaft having a shoulder of larger diameter than the remainder of the pivot shaft closely adjacent a lower end thereof; (2) forming an actuator body with a central bore of a first diameter and a narrow section of reduced second diameter at a medial portion of the actuator body; (3) mounting upper and lower tolerance rings in the central bore above and below the narrow section, respectively; (4) placing a lower ball bearing assembly having an inner and an outer race onto the pivot shaft so that the inner race abuts against the shoulder of the pivot shaft; (5) pressing the lower ball bearing assembly supported on the pivot shaft into the central bore below the narrow section until the outer race of the lower ball bearing assembly abuts against the lower surface of the narrow section, thereby compressing the lower tolerance ring between the outer race of the lower ball bearing assembly and the inner surface of the actuator body; (6) placing the upper ball bearing assembly having an inner and outer race onto the pivot shaft and into the central bore until the outer race of the upper ball bearing assembly abuts against the upper surface of the narrow section, thereby compressing the upper tolerance ring between the outer race of the upper ball bearing assembly and the inner surface of the actuator body; (7) biasing the inner races of the upper ball bearing assembly toward the lower ball bearing assembly.

Claim 7

A method of manufacturing a pivot mechanism for a rotary actuator in a disc drive comprising the steps of: (1) forming a pivot shaft having a shoulder of larger diameter than the remainder of the pivot shaft closely adjacent a lower end thereof; (2) forming an actuator body with a central bore of a first diameter and a narrow section of reduced second diameter at a medial portion of the actuator body; (3) mounting upper and lower tolerance rings in the central bore above and below the narrow section, respectively; (4) placing a lower ball bearing assembly having an inner and an outer race onto the pivot shaft so that the inner race abuts against the shoulder of the pivot shaft; (5) pressing the lower ball bearing assembly supported on the pivot shaft into the central bore below the narrow section until the outer race of the lower ball bearing assembly abuts against the lower surface of the narrow section, thereby compressing the lower tolerance ring between the outer race of the lower ball bearing assembly and the inner surface of the actuator body; (6) placing the upper ball bearing assembly having an inner and outer race onto the pivot shaft and into the central bore until the outer race of the upper ball bearing assembly abuts against the upper surface of the narrow section, thereby compressing the upper tolerance ring between the outer race of the upper ball bearing assembly and the inner surface of the actuator body; (7) biasing the inner races of the upper ball bearing assembly toward the lower ball bearing assembly.