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US5313017A Expired / Lapsed US ⏱️ 0.0 years remaining

High-temperature, light-weight filter line cable

Assignee: Champlain Cable Corp
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Filing: 1992-06-19
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Granted: 1994-05-17
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Expires: 2012-06-19
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Abstract

Abstract The present invention features a new "filter line" cable having a temperature-enhancement jacket layer composed of, in various forms, a Teflon layer or fused Teflon/Kapton layers. The filter line cable has a conductive core having a primary insulation layer. Over the primary insulation is a filtering layer made up, at least in part, of ferromagnetic particles (ferrite or magnetite) within a polymeric matrix such as Viton, a fluorinated elastomeric polymer. These ferromagnetic particles may or may not be metal-coated. In addition, they may also be "spherical", to enhance the filtering effect. The filtering layer provides the "filter line" protection against internal RFI and microwave interferences traveling down the wire. The temperature-insulating jacket layering is disposed over the filter layer and is made up of layers of Teflon, Teflon/Kapton, and Teflon/Kapton/Teflon fused together to form an ultra-thin jacket of between 1 to 3 mils, providing high temperature capability in an operative temperature range of approximately between 150° and 260° C.

Inventors

  • 👤 Mahmoud Aldissi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 07:26
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/20; H01F1/22; H01F1/24; H01F1/26; C; C08; C08K; C08K3/00; C08K3/18; C08K3/24; H01B; H01B11/00; H01B11/02; H01B11/06; H01B11/10; H01B11/1058; H01B11/1083

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 103 words
A filter line cable having high temperature capability in an approximate temperature range of between 150° and 260° C., comprising: a conductive core; a primary insulation layer disposed over said conductive core; a filter layer disposed over said primary insulation layer including ferromagnetic particles disposed in a polymer matrix, said filter layer providing enhanced operational frequency range; a high-temperature jacket of at least one layer of a fluorinated polymer, including polyimide and polytetrafluoroethylene, disposed over said filter layer in an approximate thickness range of between 1 to 3 mils, and providing an operative upper temperature range of approximately between 150° and 260° C.
Claim 2
Dependent Claim 103 words
A filter line cable having high temperature capability in an approximate temperature range of between 150° and 260° C., comprising: a conductive core; a primary insulation layer disposed over said conductive core; a filter layer disposed over said primary insulation layer including ferromagnetic particles disposed in a polymer matrix, said filter layer providing enhanced operational frequency range; a high-temperature jacket of at least one layer of a fluorinated polymer, including polyimide and polytetrafluoroethylene, disposed over said filter layer in an approximate thickness range of between 1 to 3 mils, and providing an operative upper temperature range of approximately between 150° and 260° C.
Claim 3
Dependent Claim 29 words
The filter line cable of claim 1, wherein said ferromagnetic particles further comprise particles selected from a group of materials consisting of metal-coated ferrite, metal-coated magnetite and combinations thereof.
Claim 4
Dependent Claim 28 words
The filter line cable of claim 1, wherein said ferromagnetic particles are coated with a metal selected from a group consisting of silver, nickel, copper, zinc and manganese.
Claim 5
Dependent Claim 19 words
The filter line cable of claim 3, wherein at least some of said metal-coated ferromagnetic particles are substantially spherical.
Claim 6
Dependent Claim 15 words
The filter line cable of claim 1, wherein said polymeric matrix comprises a fluorinated elastomer.
Claim 7
Dependent Claim 17 words
The filter line cable of claim 1, wherein said jacket layer comprises a conductive fluorinated polymer tape.
Claim 8
Dependent Claim 36 words
The filter line cable of claim 1, wherein said jacket comprises at least one layer of material selected from a group of materials consisting of polytetrafluoroethylene, polytetrafluoroethylene fused with polyimide, and a fused layer of polytetrafluoroethylene/polyimide/polytetrafluoroethylene.
Claim 9
Dependent Claim 16 words
The filter line cable of claim 1, wherein said jacket comprises three fused layers comprising polytetrafluoroethylene/polyimide/polytetrafluoroethylene.
Claim 10
Dependent Claim 114 words
A filter line cable having high temperature capability in an approximate temperature range of between 150° and 260° C., comprising: a conductive core; a primary insulation layer disposed over said conductive core; a filter layer disposed over said primary insulation layer including ferromagnetic particles, at least some of which are metal-coated spherical particles, said ferromagnetic particles being disposed in a polymer matrix, said filter layer providing enhanced operational frequency range; a high-temperature jacket of at least one layer of a conductive fluorinated polymer tape disposed over said filter layer in an approximate thickness range of between 1 to 3 mils, and providing an operative upper temperature range of approximately between 150° and 260° C.
Claim 11
Dependent Claim 114 words
A filter line cable having high temperature capability in an approximate temperature range of between 150° and 260° C., comprising: a conductive core; a primary insulation layer disposed over said conductive core; a filter layer disposed over said primary insulation layer including ferromagnetic particles, at least some of which are metal-coated spherical particles, said ferromagnetic particles being disposed in a polymer matrix, said filter layer providing enhanced operational frequency range; a high-temperature jacket of at least one layer of a conductive fluorinated polymer tape disposed over said filter layer in an approximate thickness range of between 1 to 3 mils, and providing an operative upper temperature range of approximately between 150° and 260° C.
Claim 12
Dependent Claim 28 words
The filter line cable of claim 9, wherein said ferromagnetic particles are coated with a metal selected from a group consisting of silver, nickel, copper, zinc and manganese.
Claim 13
Dependent Claim 15 words
The filter line cable of claim 9, wherein said polymeric matrix comprises a fluorinated elastomer.
Claim 14
Dependent Claim 36 words
The filter line cable of claim 9, wherein said jacket comprises at least one layer of material selected from a group of materials consisting of polytetrafluoroethylene, polytetrafluoroethylene fused with polyimide, and a fused layer of polytetrafluoroethylene/polyimide/polytetrafluoroethylene.
Claim 15
Dependent Claim 18 words
The filter line cable of claim 9, wherein said jacket comprises two fused layers comprising polytetrafluoroethylene and polyimide.
Claim 16
Dependent Claim 16 words
The filter line cable of claim 9, wherein said jacket comprises three fused layers comprising polytetrafluoroethylene/polyimide/polytetrafluoroethylene.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-05-16 1997-11-15 1998-05-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-05-16 2001-11-15 2002-05-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-05-16 2005-11-15 2006-05-17 $7700.00 Window Closed / Lapsed

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