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US5310840A Expired / Lapsed US ⏱️ 0.0 years remaining

Energy-polymerizable adhesive, coating and film

Assignee: 3M Co
•
Filing: 1993-07-29
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Granted: 1994-05-10
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Expires: 2013-07-29
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Abstract

Abstract Polymerizable compositions having at least one cationically polymerizable monomer; an optional free radically polymerizable monomer; an energy-polymerizable catalyst system wherein the catalyst system comprises an organometallic complex salt; a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt; optionally, a peroxide. The polymerized compositions are useful as cured adhesive films, pressure sensitive adhesives, protective coatings, liquid adhesives, structural and semi-structural adhesives, and free standing films.

Inventors

  • 👤 Peggy S. Willett
  • 👤 Janis Robins
  • 👤 Kent S. Tarbutton
  • 👤 Michael A. Kropp

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 23:10
CPC Classifications
C; C08; C08F; C08F290/00; C08F290/08; C08F290/14; C08F290/144; C08G; C08G59/00; C08G59/18; C08G59/68; H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/321; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12007

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 101 words
An epoxy-acrylate coating comprising (a) a substrate, and (b) a polymerized product of an epoxy-acrylate polymerizable composition comprising: 1. at least one free radically polymerizable acrylate monomer; 2. at least one cationically polymerizable epoxy monomer; 3. a catalyst system comprising; (a) at least one organometallic complex salt. (b) a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt. (c) optionally, peroxide, and (d) optionally, at least one free radical initiator; 4. optionally, a buffer compound; and 5. optionally, a mono- or polyfunctional alcohol.
Claim 2
Dependent Claim 101 words
An epoxy-acrylate coating comprising (a) a substrate, and (b) a polymerized product of an epoxy-acrylate polymerizable composition comprising: 1. at least one free radically polymerizable acrylate monomer; 2. at least one cationically polymerizable epoxy monomer; 3. a catalyst system comprising; (a) at least one organometallic complex salt. (b) a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt. (c) optionally, peroxide, and (d) optionally, at least one free radical initiator; 4. optionally, a buffer compound; and 5. optionally, a mono- or polyfunctional alcohol.
Claim 3
Dependent Claim 80 words
The epoxy-acrylate coating according to claim 1 wherein the polymerized product comprises (a) a cationically polymerizable epoxy monomer selected from the group consisting of digylcidyl ether of bisphenol A (epoxy eq. wt of 185-192 g/eq.), 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, and bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate, (b) an acrylate monomer selected from the group consisting of 1,6-hexanediol diacrylate, tetrahydrofurfuryl acrylate, 1,4-butanediol diacrylate, and tetraethylene glycol diacrylate, (c) Cp(Xyl)Fe + SbF 6 - , (d) an oxalate ester, (e) cyclohexanedimethanol, (f) benzil dimethoxy ketal, and (g) a peroxide.
Claim 4
Dependent Claim 98 words
An epoxy-acrylate free standing film comprising a polymerized product of an epoxy-acrylate polymerizable composition comprising: 1. at least one free radically polymerizable acrylate monomer; 2. at least one cationically polymerizable epoxy monomer; 3. a catalyst system comprising; (a) at least one organometallic complex salt. (b) a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt. (c) optionally, peroxide, and (d) optionally, at least one free radical initiator; 4. optionally, a buffer compound; and 5. optionally, a mono- or polyfunctional alcohol.
Claim 5
Dependent Claim 98 words
An epoxy-acrylate free standing film comprising a polymerized product of an epoxy-acrylate polymerizable composition comprising: 1. at least one free radically polymerizable acrylate monomer; 2. at least one cationically polymerizable epoxy monomer; 3. a catalyst system comprising; (a) at least one organometallic complex salt. (b) a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt. (c) optionally, peroxide, and (d) optionally, at least one free radical initiator; 4. optionally, a buffer compound; and 5. optionally, a mono- or polyfunctional alcohol.
Claim 6
Dependent Claim 82 words
The epoxy-acrylate free standing film according to claim 3 wherein the polymerized product comprises (a) a cationically polymerizable epoxy monomer selected from the group consisting of digylcidyl ether of bisphenol A (epoxy eq. wt of 185-192 g/eq.), 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, and bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate, (b) an acrylate monomer selected from the group consisting of 1,6-hexanediol diacrylate, tetrahydrofurfuryl acrylate, 1,4-butanediol diacrylate, and tetraethylene glycol diacrylate, (c) Cp(Xyl)Fe + SbF 6 - , (d) an oxalate ester, (e) cyclohexanedimethanol, (f) benzil dimethoxy ketal, and (g) a peroxide.
Claim 7
Dependent Claim 102 words
An epoxy-acrylate conductive adhesive comprising (a) conductive particles and (b) a polymerized product of an epoxy-acrylate polymerizable composition comprising: 1. at least one free radically polymerizable acrylate monomer; 2. at least one cationically polymerizable epoxy monomer; 3. a catalyst system comprising; (a) at least one organometallic complex salt. (b) a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt. (c) optionally, peroxide, and (d) optionally, at least one free radical initiator; 4. optionally, a buffer compound; and 5. optionally, a mono- or polyfunctional alcohol.
Claim 8
Dependent Claim 102 words
An epoxy-acrylate conductive adhesive comprising (a) conductive particles and (b) a polymerized product of an epoxy-acrylate polymerizable composition comprising: 1. at least one free radically polymerizable acrylate monomer; 2. at least one cationically polymerizable epoxy monomer; 3. a catalyst system comprising; (a) at least one organometallic complex salt. (b) a thermally decomposable ester reaction product of a tertiary alkyl alcohol and an acid that forms a chelation complex with the metal ion of the organometallic complex salt. (c) optionally, peroxide, and (d) optionally, at least one free radical initiator; 4. optionally, a buffer compound; and 5. optionally, a mono- or polyfunctional alcohol.
Claim 9
Dependent Claim 113 words
The epoxy-acrylate conductive adhesive according to claim 5 wherein the polymerized product comprises (a) a cationically polymerizable epoxy monomer selected from the group consisting of high purity liquid bisphenol A epoxy resin (epoxy eq. wt of 185-190 g/eq.), high purity liquid bisphenol A epoxy resin (epoxy eq. wt. of 450-575 g/eq.), and epoxy novolac resin (epoxy eq. wt. of 191-210 g/eq.), (b) an acrylate monomer selected from the group consisting of butyl acrylate, 1,6-hexanediol diacrylate, tetrahydrofurfuryl acrylate, isooctyl acrylate, and tetraethylene glycol diacrylate, (c) Cp(Cum)Fe + PF 6 - or Cp(Xyl)Fe + SbF 6 - , (d) an oxalate ester, (e) cyclohexanedimethanol, (f) benzil dimethoxy ketal, (g) a peroxide and (h) conductive particles.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-05-09 1997-11-08 1998-05-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-05-09 2001-11-08 2002-05-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-05-09 2005-11-08 2006-05-10 $7700.00 Window Closed / Lapsed

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