Automotive fuel pump housing with rotary pumping element

Claim 2

A fuel pump for supplying fuel from a fuel tank to an automotive engine, comprising: a pump casing; a motor mounted within said casing and having a shaft extending therefrom; a rotary pumping element fitted to said shaft having a ring portion along an outer circumference thereof, a plurality of vanes around an inner circumference radially inward of said ring portion, and a plurality of axially extending fuel flow passages located radially between said plurality of vanes and said ring portion; and a pump housing mounted within said pump casing and having a fuel inlet and a fuel outlet therethrough, said pump housing encasing said rotary pumping element therein such that two axially spaced pumping chambers connected in series by said flow passages are formed along the periphery of said rotary pumping element.

Claim 3

A fuel pump according to claim 1 wherein said non-communicating pumping chambers comprise an inlet pumping chamber in communication with said fuel inlet and an outlet pumping chamber in communication with said fuel outlet, with fuel passing from said fuel inlet to said outlet pumping chamber and from said inlet pumping chamber to said fuel outlet through said fuel flow passages in said rotary pumping element.

Claim 4

A fuel pump according to claim 1 wherein said rotary pumping element has an inner ring portion located radially between said vanes and said flow passages for separating said two non-communicating pumping chambers.

Claim 5

A fuel pump according to claim 1 wherein said plurality of flow passages comprise arcuate slots with a radial width of one-half or greater than the radial length of one of said plurality of vanes.

Claim 6

A fuel pump according to claim 1 wherein said plurality of vanes are separated by a plurality of semi-circular shaped vane grooves.

Claim 7

A fuel pump according to claim 1 wherein said rotary pumping element comprises a regenerative impeller.

Claim 8

A fuel pump for supplying fuel from a fuel tank to an automotive engine, comprising: a pump casing; a motor mounted within said casing and having a shaft extending therefrom; a pump bottom mounted within said casing having a pump outlet therethrough and an annular bottom channel formed along an outer circumference thereof; a rotary pumping element fitted to said shaft having a ring portion along an outer circumference of said pumping element, a plurality of vanes around an inner circumference radially inward of said ring portion, and a plurality of axially extending fuel flow passages located radially between said plurality of vanes and said ring portion; and a pump cover having an annular cover channel along an outer circumference and a fuel inlet therethrough, said pump cover mounted on an end of said casing and to said pump bottom with said rotary pumping element therebetween such that said pump cover, said rotary pumping element, and said pump bottom cooperate to form a pump housing having two axially spaced pumping chambers connected in series by said flow passages along the periphery of said rotary pumping element.

Claim 9

A fuel pump for supplying fuel from a fuel tank to an automotive engine, comprising: a pump casing; a motor mounted within said casing and having a shaft extending therefrom; a pump bottom mounted within said casing having a pump outlet therethrough and an annular bottom channel formed along an outer circumference thereof; a rotary pumping element fitted to said shaft having a ring portion along an outer circumference of said pumping element, a plurality of vanes around an inner circumference radially inward of said ring portion, and a plurality of axially extending fuel flow passages located radially between said plurality of vanes and said ring portion; and a pump cover having an annular cover channel along an outer circumference and a fuel inlet therethrough, said pump cover mounted on an end of said casing and to said pump bottom with said rotary pumping element therebetween such that said pump cover, said rotary pumping element, and said pump bottom cooperate to form a pump housing having two axially spaced pumping chambers connected in series by said flow passages along the periphery of said rotary pumping element.

Claim 10

A fuel pump according to claim 7 wherein said non-communicating pumping chambers comprise an inlet pumping chamber in communication with said fuel inlet and an outlet pumping chamber in communication with said fuel outlet, with fuel passing from said fuel inlet to said outlet pumping chamber and from said inlet pumping chamber to said fuel outlet through said fuel flow passages in said rotary pumping element.

Claim 11

A fuel pump according to claim 7 wherein said rotary pumping element has an inner ring portion located radially between said vanes and said flow passages for separating said two non-communicating pumping chambers.

Claim 12

A fuel pump according to claim 7 wherein said plurality of flow passages comprise arcuate slots with a radial width of one-half or greater than the radial length of one of said plurality of vanes.

Claim 13

A fuel pump according to claim 7 wherein said cover channel and said bottom channel have semi-circular shaped cross-sections.

Claim 14

A fuel pump according to claim 7 wherein said plurality of vanes are separated by a plurality of semi-circular shaped vane grooves.

Claim 15

A fuel pump according to claim 7, wherein a purge orifice extends axially through said pump cover from a radially inward portion of said annular flow channel of said pump cover for expelling fuel vapor from said pump chamber, said purge orifice positioned at approximately 100°-120° circumferentially counterclockwise from the center of said pump inlet.

Claim 16

A fuel pump according to claim 7 wherein said rotary pumping element comprises a regenerative turbine.

Claim 17

A fuel pump according to claim 7 wherein said cover channel extends circumferentially from said pump inlet to a transition section in which the width and depth of said cover channel gradually become narrower and shallower, respectively, such that said cover channel becomes flush with a rotary pumping element mating face of said pump cover and communicates partially with said pump outlet.

Claim 18

A fuel pump for supplying fuel from a fuel tank to an automotive engine, comprising: a pump casing; a motor mounted within said casing and having a shaft extending therefrom; a pump bottom mounted within said casing having a pump outlet therethrough and an annular bottom channel formed along an outer circumference thereof; a rotary pumping element fitted to said shaft having a ring portion along an outer circumference of said pumping element, a plurality of vanes around an inner circumference radially inward of said ring portion, and a plurality of axially extending fuel flow passages located radially between said plurality of vanes and said ring portion; and a pump cover having an annular cover channel along an outer circumference and a fuel inlet therethrough, said pump cover mounted on an end of said casing and to said pump bottom with said rotary pumping element therebetween such that said pump cover, said rotary pumping element, and said pump bottom cooperate to form a pump housing having two axially spaced pumping chambers connected in series by said flow passages along the periphery of said rotary pumping element, and wherein said non-communicating pumping chambers comprise an inlet pumping chamber in communication with said fuel inlet and an outlet pumping chamber in communication with said fuel outlet, with fuel passing from said fuel inlet to said outlet pumping chamber and from said inlet pumping chamber to said fuel outlet through said fuel flow passages in said rotary pumping element.

Claim 19

A fuel pump for supplying fuel from a fuel tank to an automotive engine, comprising: a pump casing; a motor mounted within said casing and having a shaft extending therefrom; a pump bottom mounted within said casing having a pump outlet therethrough and an annular bottom channel formed along an outer circumference thereof; a rotary pumping element fitted to said shaft having a ring portion along an outer circumference of said pumping element, a plurality of vanes around an inner circumference radially inward of said ring portion, and a plurality of axially extending fuel flow passages located radially between said plurality of vanes and said ring portion; and a pump cover having an annular cover channel along an outer circumference and a fuel inlet therethrough, said pump cover mounted on an end of said casing and to said pump bottom with said rotary pumping element therebetween such that said pump cover, said rotary pumping element, and said pump bottom cooperate to form a pump housing having two axially spaced pumping chambers connected in series by said flow passages along the periphery of said rotary pumping element, and wherein said non-communicating pumping chambers comprise an inlet pumping chamber in communication with said fuel inlet and an outlet pumping chamber in communication with said fuel outlet, with fuel passing from said fuel inlet to said outlet pumping chamber and from said inlet pumping chamber to said fuel outlet through said fuel flow passages in said rotary pumping element.

Claim 20

A fuel pump according to claim 16 wherein said rotary pumping element has an inner ring portion located radially between said vanes and said flow passages for separating said two non-communicating pumping chambers.

Claim 21

A fuel pump according to claim 16 wherein said plurality of flow passages comprise arcuate slots with a radial width of less than or equal to one-third the radial length of one of said plurality of vanes.

Claim 22

A fuel pump according to claim 16 wherein said plurality of vanes are separated by a plurality of semi-circular shaped vane grooves.

Claim 23

A fuel pump according to claim 16 wherein said cover channel extends circumferentially from said pump inlet to a transition section in which the width and depth of said cover channel gradually become narrower and shallower, respectively, such that said cover channel becomes flush with a rotary pumping element mating face of said pump cover and communicates partially with said pump outlet.