Positioner with corner contacts for cross notch array and improved radiator elements

Claim 2

A positioner for locating and grounding metallized portions of unrestrained element ends with respect to metallized restrained element ends in a dual polarized cross notch array comprising: a planar member having spaced slots in respective parallel rows and parallel columns said rows and columns intersecting at right angles, said rows and columns of slots corresponding to the respective restrained and unrestrained element ends; and conductive tab means formed adjacent the slots at the intersections of the rows and columns corresponding to intersections of the restrained and unrestrained element ends for receiving and securing the metallized portions of the intersecting element ends therein.

Claim 3

The positioner of claim 1 wherein the planar member has apertures formed therein each aperture located at the intersection of each row and each column.

Claim 4

The positioner of claim 1 wherein planar member includes a planar surface and the slots each have a lower wall portion within the planar member, upstanding side wall portions extending from the lower wall portion and chamfered wall portions extending from the planar surface of the planar member towards the upstanding side wall portions for receiving and aligning the element ends therein.

Claim 5

The positioner of claim 1 wherein the positioner is a dielectric.

Claim 6

The positioner of claim 1 wherein the conductive tabs are formed from a machined copper film.

Claim 7

A dual polarized cross notch array comprising: a plurality of substrates in respective first and second sets, each substrate having a metallized film thereon and having front and rear marginal edges, a plurality of adjacent radiator elements formed in the metallized film and on each substrate, each radiator element having an output end adjacent the front marginal edge, the first set of substrates having equally spaced parallel notches extending between the elements from the front marginal edge of the substrates and the second set of substrates having parallel evenly spaced notches extending between the elements from the rear marginal edge, the first and second set of substrates being assembled in respective parallel rows and columns with the notches of the first set mating with the notches of the second set to form a grid structure in which the front marginal edges lie in a plane, the output end of the elements of the first set of substrates are unrestrained with respect to each other and the elements of the second set of substrates are restrained with respect to each other, the radiator elements comprising dual slotlines elements etched in the metallized film having a narrow input end inboard of the substrate and relatively wide output end along the front marginal edge and tapered edges therebetween interconnecting the input end and the output end, a rectangular termination located at the input end and a stripline having a narrow portion crossing the narrow input end of the slotline forming a transition and a rectangular termination coupled to the stripline in mating relationship with the termination of the slotline; and positioner means engaging the front marginal edges of the substrates for aligning the metallized portions of the unrestrained element ends of the first set of substrates and forming said first and second sets of substrates into a uniform grid pattern of the metallized restrained and unrestrained element ends.

Claim 8

A dual polarized cross notch array comprising: a plurality of substrates in respective first and second sets, each substrate having a metallized film thereon and having front and rear marginal edges, a plurality of adjacent radiator elements formed in the metallized film and on each substrate, each radiator element having an output end adjacent the front marginal edge, the first set of substrates having equally spaced parallel notches extending between the elements from the front marginal edge of the substrates and the second set of substrates having parallel evenly spaced notches extending between the elements from the rear marginal edge, the first and second set of substrates being assembled in respective parallel rows and columns with the notches of the first set mating with the notches of the second set to form a grid structure in which the front marginal edges lie in a plane, the output end of the elements of the first set of substrates are unrestrained with respect to each other and the elements of the second set of substrates are restrained with respect to each other, the radiator elements comprising dual slotlines elements etched in the metallized film having a narrow input end inboard of the substrate and relatively wide output end along the front marginal edge and tapered edges therebetween interconnecting the input end and the output end, a rectangular termination located at the input end and a stripline having a narrow portion crossing the narrow input end of the slotline forming a transition and a rectangular termination coupled to the stripline in mating relationship with the termination of the slotline; and positioner means engaging the front marginal edges of the substrates for aligning the metallized portions of the unrestrained element ends of the first set of substrates and forming said first and second sets of substrates into a uniform grid pattern of the metallized restrained and unrestrained element ends.

Claim 9

The array of claim 6 wherein the positioner means comprises conductive tabs in the form of metal tape located inside corners of the intersections of the first and second sets of substrates and interconnecting adjacent metallized surfaces thereof.

Claim 10

The array of claim 7 wherein the metallized portions include soldered joints.

Claim 11

The array of claim 6 wherein the positioner means comprises a planar member having spaced rows of slots in intersecting rows and columns corresponding to the respective restrained and unrestrained element ends and conductive tab means formed adjacent the slots at the intersection of the rows and columns corresponding to intersections of the restrained and unrestrained element ends for receiving and securing the metallized portions of the intersecting element ends therein.

Claim 12

The array of claim 6 wherein the bandwidth of the array is between 2 GHz and 18 GHz.

Claim 13

The array of claim 6 wherein the tapered edge is curved and has a center adjacent the input.

Claim 14

The array of claim 11 wherein the mating transitions are located at the input end and upstream of the center of the tapered edges.

Claim 15

The array of claim 6 wherein the positioner means is a dielectric.

Claim 16

The array of claim 6 further comprising a positioner, engageable with the unrestrained element ends.