Plug and switch interlock including gear and latch assembly

Claim 2

An interlock mechanism for an electrical switch and receptacle comprising the combination of a housing containing a switch and having a wall; a rotatable switch operator on said switch; a first gear coupled to said switch operator so that rotation of said first gear operates said switch between ON and OFF positions; a movable handle on an outer surface of said wall, said handle being connected to a stem penetrating said wall; a second gear attached to said stem inside of said housing and coupled to said first gear so that rotation of said second gear causes rotation of said first gear; means on said second gear defining a recess; a receptacle mounted on said housing, said receptacle having an end exposed for receiving a plug having a external key; and latch means for engaging said recess when said gear is in a position corresponding to said OFF position of said switch to prevent rotation of said gears, said latch means being located in a path to be moved out of said recess by said key when said plug is inserted into said receptacle whereby full insertion of said plug releases said gears and switch operator for rotation to said ON position.

Claim 3

A mechanism according to claim 1 and including a third gear interposed between said first and second gears and coupling said first and second gears for concurrent rotation.

Claim 4

A mechanism according to claim 2 wherein said wall is a front wall of said housing, said first, second and third gears being mounted for rotation on an inner surface of said front wall.

Claim 5

A mechanism according to claim 3 and further comprising an inner cover attached to said inner surface of said front wall and wherein said latch means includes means defining a slot in said inner cover, a latch member slidable in said slot between a latching position in which said latch member engages said recess in said second gear and a released position in which said latch means is extracted from said recess, and a spring urging said latch member toward said latching position.

Claim 6

A mechanism according to claim 4 wherein said second gear further includes an arcuate wall rotatable with said second gear to engage said key when said plug is fully inserted and said second gear is rotated from said OFF position to thereby prevent removal of said plug.

Claim 7

A mechanism according to claim 5 wherein said second gear includes means defining a second recess adjacent the first-mentioned recess for receiving said latch member when said plug is inserted sufficiently to remove said latch member from said first recess but not fully inserted to prevent further movement of said gears toward said ON position to thereby indicate that said plug is not fully inserted.

Claim 8

A mechanism according to claim 1 wherein said wall is a front wall of said housing, said gears being mounted for rotation on an inner surface of said front wall, said mechanism further comprising an inner cover attached to said inner surface of said front wall and wherein said latch means includes means defining a slot in said inner cover, a latch member slidable in said slot between a latching position in which said latch member engages said recess in said second gear and a released position in which said latch means is extracted from said recess, and a spring urging said latch member toward said latching position.

Claim 9

A mechanism according to claim 7 wherein said second gear further includes an arcuate wall rotatable with said second gear to engage said key when said plug is fully inserted and said second gear gear is rotated from said OFF position to thereby prevent removal of said plug.

Claim 10

A mechanism according to claim 8 wherein said second gear includes means defining a second recess adjacent the first-mentioned recess for receiving said latch member when said plug is inserted sufficiently to remove said latch member from said first recess but not fully inserted to prevent further movement of said gears toward said ON position to thereby indicate that said plug is not fully inserted.

Claim 11

A mechanism according to claim 1 wherein said second gear further includes an arcuate wall rotatable with said second gear to engage said key when said plug is fully inserted and said second gear is rotated from said OFF position to thereby prevent removal of said plug.

Claim 12

An interlock mechanism for an electrical switch and receptacle comprising the combination of a housing containing a switch and having a wall; a rotatable switch operator on said switch; a first gear coupled to said switch operator so that rotation of said first gear operates said switch between ON and OFF positions; a movable handle on an outer surface of said wall, said handle being connected to a stem penetrating said wall; a second gear attached to said stem inside of said housing and coupled to said first gear so that rotation of said second gear causes rotation of said first gear; means on said second gear defining first and second recesses adjacent to each other and separated by a shoulder; an arcuate wall on said second gear, said wall having an end aligned with said shoulder between said recesses; a receptacle mounted on said housing, said receptacle having an end exposed for receiving a plug having a external key; and latch means for engaging said first recess when said gear is in a position corresponding to said OFF position of said switch to prevent rotation of said gears, said latch means being located in a path to be moved out of said first recess by said key when said plug is inserted into said receptacle whereby full insertion of said plug releases said gears and said switch operator for rotation to said ON position and for engaging said second recess when said plug is inserted sufficiently to remove said latch member from said first recess but not fully inserted, thereby to prevent further movement of said gears toward said ON position and to indicate that said plug is not fully inserted.

Claim 13

An interlock mechanism for an electrical switch and receptacle comprising the combination of a housing containing a switch and having a wall; a rotatable switch operator on said switch; a first gear coupled to said switch operator so that rotation of said first gear operates said switch between ON and OFF positions; a movable handle on an outer surface of said wall, said handle being connected to a stem penetrating said wall; a second gear attached to said stem inside of said housing and coupled to said first gear so that rotation of said second gear causes rotation of said first gear; means on said second gear defining first and second recesses adjacent to each other and separated by a shoulder; an arcuate wall on said second gear, said wall having an end aligned with said shoulder between said recesses; a receptacle mounted on said housing, said receptacle having an end exposed for receiving a plug having a external key; and latch means for engaging said first recess when said gear is in a position corresponding to said OFF position of said switch to prevent rotation of said gears, said latch means being located in a path to be moved out of said first recess by said key when said plug is inserted into said receptacle whereby full insertion of said plug releases said gears and said switch operator for rotation to said ON position and for engaging said second recess when said plug is inserted sufficiently to remove said latch member from said first recess but not fully inserted, thereby to prevent further movement of said gears toward said ON position and to indicate that said plug is not fully inserted.

Claim 14

A mechanism according to claim 11 wherein said key has a predetermined axial length no greater than the distance between said second recess and said arcuate wall whereby said switch cannot be operated by a device having a greater length than said key.

Claim 15

A mechanism according to claim 11 wherein said second gear rotates in a counterclockwise direction when moving from said OFF position to said ON position, and wherein said wall extends clockwise from said end to form a barrier between said latch and said receptacle except when said second gear is in said OFF position.

Claim 16

A mechanism according to claim 11 wherein said second gear rotates in a clockwise direction when moving from said OFF position to said ON position, and wherein said wall extends counterclockwise from said end to form a barrier between said latch and said receptacle except when said second gear is in said OFF position.